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Technical Paper

Parabolic Leaf Spring Fatigue Life Based on Road Load Data, Endurance Rig Test and Wind Up Evaluations

2012-04-16
2012-01-0227
Parabolic leaf springs are used as safety parts in heavy/ light commercial vehicles. When designing leaf springs, one must complete the evaluation from the perspectives of fatigue life and durability in order to ensure optimization of the design. After the initial design, rather than trying to establish optimization by producing prototypes by trial and error method, using the virtual prototype process to achieve design optimization, thereby reducing the costs will offer competitive advantage for both suppliers and original equipment manufacturers in the global market. In a reference study carried out in a partnership with Ford Otosan, the finite element methodology was used to verify the design of a 4- layered parabolic leaf spring and a multi-parabolic spring designed as its alternative. The stress distribution on layers during vertical, loaded and windup moment was examined.
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