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Pneumatic Electric Braking System (EBS) is getting widely spread for commercial vehicles. Pneumatic EBS improves the problem of slow response of traditional pneumatic braking system by implementing brake-by-wire. However, the time-delay response and hysteresis of some electro-pneumatic components and some other issues decrease the response and control accuracy of the pneumatic EBS.

This article focuses on the research of control algorithm and control logic for the pneumatic EBS (Electronic Braking System) of commercial vehicle. An overall technical program was proposed which develops conventional braking and emergency braking for commercial vehicle EBS. According to the overall scheme, the methods of vehicle state estimation and driver's braking intention were determined, modeling and simulation for key components of commercial vehicle EBS were then carried out. This lead to the development of deceleration control, braking force distribution, brake assist and ABS control. Simulation models for key components of EBS and control strategy were validated through hardware-in-the-loop simulation tests. Simulation results show that the control strategy improves vehicle braking stability and vehicle active safety.

The simulation of electro-pneumatic components used in brake systems of commercial vehicles is of great importance in order to understand their characteristics for developing a control logic and improve the braking performance. As the goal of improving the performance of the commercial vehicle pneumatic EBS(Electronically controlled Braking System), static and dynamic characteristics of proportional relay valve for commercial vehicle pneumatic EBS have been simulated by using MATLAB/Simulink environment and validated by testing on hardware-in-the-loop test bench focused on its pressure hysteresis characteristic. The simulation and test results show that the mathematic model for proportional relay valve characteristics is reasonable and reliable, and this simulation tool can be used for research and developing of pneumatic EBS system for commercial vehicle effectively.

The quality of the brake system is a significant safety factor in commercial vehicles on the roads. With the development of automobile technology, the single function ABS system didn't meet active safety requirements of the user. The Electronically Controlled Brake System (EBS) system will replace the ABS system to become the standard safety equipment of commercial vehicles in the near future. EBS can be said an enhanced ABS system, it contains load sensor, brake valve sensor and pressure sensor of chamber, etc, and it is more advantages than ABS. This paper describes a flexible integrated test bench for ABS/EBS Electronic Control Unit (ECU) based on Hardware-In-the-Loop (HIL) simulation technique. It consists of most commercial vehicle pneumatic braking system components (from brake pedal valve, brake caliper to brake chambers), and uses the dSPACE real-time simulation system to communicate to the hardware I/O interface.