Technical Paper
The Process of Making an Aerodynamically Efficient Car Body for the SAE Supermileage Competition
2012-04-16
2012-01-0176
In the summer of 2010, a new body shell for the SAE Supermileage car of Laval University was designed. The complete shell design process included, amongst other steps, the generation of a shape through the parametric shape modeling software Unigraphics NX7 and the evaluation of aerodynamic forces acting on the chassis using the open source Computational Fluid Dynamics (CFD) software OpenFOAM. The CFD analyses were ran at steady-state using a k-omega-SST turbulence model and roughly 2.5 million cells. An efficient method for evaluating the effect of ambient wind conditions and vehicle trajectory on the track was developed. It considers the proportion of time that the car operates at each combination of velocity and wind yaw angle and computes the overall energy demand of the shell. An iterative process was conducted over a significant number of different shapes, which were generated by joining formula-based guide curves using intersection and tangency conditions.
