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Technical Paper

0D-1D Coupling for an Integrated Fuel Economy Control Strategy for a Hybrid Electric Bus

2011-09-11
2011-24-0083
Hybrid electric vehicles (HEVs) are worldwide recognized as one of the best and most immediate opportunities to solve the problems of fuel consumption, pollutant emissions and fossil fuels depletion, thanks to the high reliability of engines and the high efficiencies of motors. Moreover, as transport policy is becoming day by day stricter all over the world, moving people or goods efficiently and cheaply is the goal that all the main automobile manufacturers are trying to reach. In this context, the municipalities are performing their own action plans for public transport and the efforts in realizing high efficiency hybrid electric buses, could be supported by the local policies. For these reasons, the authors intend to propose an efficient control strategy for a hybrid electric bus, with a series architecture for the power-train.
Technical Paper

A Coupled Lattice Boltzmann-Finite Volume Method for the Thermal Transient Analysis of an Air-Cooled Li-Ion Battery Module for Electric Vehicles with Porous Media Insert Modeled at REV Scales

2019-10-07
2019-24-0242
Lithium ion batteries are the most promising candidates for electric and hybrid electric vehicles, owe to their ability to store higher electrical energy. As a matter of fact, in automotive applications, these batteries undergo frequent and fast charge and discharge processes, which are associated to internal heat generation, which in turns causes temperature increase. Thermal management is therefore crucial to keep temperature in an appropriate level for safe operation and battery wear prevention. In a recent work authors have already demonstrated the capabilities of a coupled lattice Boltzmann-Finite Volume Method to deal with thermal transient of a three-dimensional air-cooled Li-ion battery at different discharging rates and Reynolds numbers. Here, in order to improve discharge thermal capabilities and reduce temperature levels of the battery itself, a layer of porous medium is placed in contact with the battery so to replace a continuum solid aluminum layer.
Technical Paper

A Coupled Lattice Boltzmann-Finite Volume Method for the Thermal Transient Modeling of an Air-Cooled Li-Ion Battery Cell for Electric Vehicles

2019-09-09
2019-24-0207
Due to their ability to store higher electrical energy, lithium ion batteries are the most promising candidates for electric and hybrid electric vehicles, whose market share is growing fast. Heat generation during charge and discharge processes, frequently undergone by these batteries, causes temperature increase and thermal management is indispensable to keep temperature in an appropriate level. In this paper, a coupled Lattice Boltzmann-Finite Volume model for the three-dimensional transient thermal analysis of an air-cooled Li-ion battery module is presented. As it has already been successfully used to deal with several fluid-dynamics problems, the Lattice Boltzmann method is selected for its simpler boundary condition implementation and complete parallel computing, which make this approach promising for such applications.
Journal Article

Adaptive Energy Management Strategy Calibration in PHEVs Based on a Sensitivity Study

2013-09-08
2013-24-0074
This paper presents a sensitivity analysis-based study aimed at robustly calibrating the parameters of an adaptive energy management strategy designed for a Plugin Hybrid Electric Vehicle (PHEV). The supervisory control is developed from the Pontryagin's Minimum Principle (PMP) approach and applied to a model of a GM Chevrolet Volt vehicle. The proposed controller aims at minimizing the fuel consumption of the vehicle over a given driving mission, by achieving a blended discharge strategy over the entire cycle. The calibration study is conducted over a wide set of driving conditions and it generates a look-up table and two constant values for the three controller parameters to be used in the in-vehicle implementation. Finally, the calibrated adaptive control strategy is validated against real driving cycles showing the effectiveness of the calibration approach.
Technical Paper

An Economic Evaluation of the Electric Car Incentive Program in Italy

2022-09-16
2022-24-0024
To encourage electric mobility, governments may pay part of the price of the new car. An economic evaluation of this incentive program is proposed. The economic value results from a comparison between the with-incentive scenario and the without-incentive counterfactual scenario. Four contributions are considered: the change in consumers’ welfare, the government expenditure, the change in the discounted costs of energy consumption for the portion that is purchased abroad, and the change in the discounted costs of well-to-wheel greenhouse gas emissions. A logit model is used to represent choices between differentiated cars and the consumption of all other goods in the economy (the numéraire). The car market in Italy in 2019 had incentives for all-electric and plug-in hybrid electric cars. In a worst case where no consumer scraps the old car the economic value is negative. The economic value is positive in the best case where all scrap.
Technical Paper

Assessment of Energy Consumption and Range in Electric Vehicles with High Efficiency HVAC Systems Based on the Tesla Expander

2019-10-07
2019-24-0244
Battery electric vehicles (BEVs) are considered one of the most promising solution to improve the sustainability of the transportation sector aiming at a progressive reduction of the dependence on fossil fuels and the associated local pollutants and CO2 emissions. Presently, the major technological obstacle to a large scale diffusion of BEVs, is the fairly low range, typically less than 300 km, as compared to classical gasoline and diesel engines. This limit becomes even more critical if the electric vehicle is operated in severe weather conditions, due to the additional energy consumption required by the cabin heating, ventilating, and air-conditioning (HVAC). The adoption of vapor-compression cycle, either in heat pump or refrigerator configuration, represents the state-of-the-art technology for HVAC systems in vehicles. Such devices typically employ an expansion valve to abruptly reduce the pressure causing the flash evaporation of the working fluid.
Technical Paper

Assessment of a Hydrogen-Fueled Heavy-Duty Yard Truck for Roll-On and Roll-Off Port Operations

2021-09-05
2021-24-0109
The port-logistic industry has a significant impact on the urban environment nearby ports and on the surrounding coastal areas. This is due to the use of large auxiliary power systems on ships operating during port stays, as well as to the employment of a number of fossil fuel powered road vehicles required for port operations. The environmental impact related to the use of these vehicles is twofold: on one hand, they contribute directly to port emissions by fuel consumption; on the other hand, they require some of the ship auxiliary systems to operate intensively, such as the ventilation system, which must operate to remove the pollutants produced by the vehicle engines inside the ship. The pathway to achieve decarbonization and mitigation of energy use in ports involves therefore the adoption of alternative and cleaner technology solutions for the propulsion systems of such port vehicles.
Journal Article

Energy and Fuel Consumption Minimization for a Plug-In Fuel Cell Electric Cargo Handling Vehicle

2022-09-16
2022-24-0010
The port-logistic sector has a crucial role in goods transport, as the 85-90% of international trade is achieved by means of maritime routes. The latest reports from the International Maritime Organization show that the port-logistic related activities are an important source of air pollution, both for the use of large auxiliary power systems on ships, which operate during port stays, as well as for the employment of fossil fueled road vehicles for on-site operations. As a matter of fact, the most important maritime facilities are located nearby urban areas and therefore reduction of the environmental impact in ports becomes of primary importance. Thus, in the pursuit of a greener in-port mobility, a progressive replacement of fossil fuels with cleaner alternatives must be promoted. This paper presents the analysis of the performance of a hydrogenfueled plug-in fuel cell/battery hybrid vehicle for cargo-handling in roll-on and roll-off port operations.
Technical Paper

Fuel Cell/Battery Hybrid Lightweight Quadricycle with Metal Hydride Hydrogen Storage for Improved Performance

2023-08-28
2023-24-0137
Owe to their high electrical energy density, lithium-ion batteries are the most employed technologies in electrified vehicles, whose market share is growing very fast. As a matter of fact, their thermal management is of crucial importance to keep the operating temperature within an appropriate range, as this might greatly affect performance and durability of such devices. Heat generation during cyclic charge and discharge processes, occurring during a vehicle mission, may cause critical temperature variations and, therefore, a suitable thermal management is indispensable. This is particularly true for fuel cell hybrid electric vehicles, where the battery undergoes more severe thermal stresses than in battery electric vehicles, due to higher operating C-rates.
Technical Paper

Influence of Fuel Type on the Pperformance of a Plug-In Fuel Cell/Battery Hybrid Vehicle with On-Board Fuel Processing

2017-09-04
2017-24-0174
This paper describes the energy management controller design of a mid-sized vehicle driven by a fuel cell/battery plug-in hybrid powertrain, where an experimentally validated high temperature polymer electrolyte membrane fuel cell model is used. The power management strategy results from the application of the Pontryagin's Minimum Principle, where the optimal control parameter is derived in order to minimize fuel consumption under certain constraints. In particular, the vehicle is also equipped by an autothermal reformer and, in order to minimize the hydrogen buffer size, the control algorithm is subject to constraints on the maximum hydrogen buffer level. The effectiveness of the system is analyzed when feeding the autothermal reformer with different hydrocarbon fuels and over different driving conditions. The obtained solutions are compared in terms of hydrogen consumption, fossil fuel consumption, system efficiency, money saving and equivalent CO2 emissions.
Technical Paper

Methodology Procedure for Hybrid Electric Vehicles Design

2011-09-11
2011-24-0071
Nowadays, fuel economy and pollutant emissions are keenly felt topics and hybrid electric vehicles (HEVs) represent the best opportunity to respond to this problem in the short term. Hybrid electric vehicles meet the high-efficiency of electric motors, with the high reliability of the internal combustion engines, granting optimal results both in terms of emissions and fuel economy. The vehicle and path features highly affect the architecture choice. A parallel architecture, having a more flexible layout and providing a higher drive power, is more suitable for long paths and higher speeds, while the series one better adapts to urban cycles, as can be switched to a pure electric mode. At the same time, a parallel-series architecture is in general a good choice.
Technical Paper

Modelling of a 15-kW Electric Utility Vehicle and Range Assessment through Driving Cycle Analysis Based on GPS Experimental Data

2020-09-27
2020-24-0018
The electrification of utility vehicles represents a promising solution to reduce the emissions in the urban context. Differently from traditional vehicles, they operate intermittently and generally follow routine driving cycles. In this paper, we model a 15-kW electric utility vehicle, adopting a backward-looking approach, widely used in literature to estimate the range of electric cars. The model requires a limited number of data, either supplied by the vehicle manufacturer or found in literature, as in case of the induction motor/generator efficiency and of the battery Peukert coefficient. The model can be used to assess the possibility of the vehicle to complete an assigned mission, as well as to optimize the vehicle’s design and architecture. The model is validated on GPS data obtained through an experimental campaign where the electric utility vehicle was driven to depletion considering different routes, including the effect of slopes.
Technical Paper

Performance Evaluation of an Electric Vehicle with Multiple Electric Machines for Increased Overall Drive Train Efficiency

2019-10-07
2019-24-0247
Proposed solutions for electric vehicles range from the simple single-motor drive coupled to one axle through a mechanical differential, to more complex solutions, such as four in-wheel motors, which ask for electronic torque vectoring. Main reasons for having more than one electric machine are: reduction of the rated power of each motor, which most likely leads to simplification and cost reduction of all the electric drive components; increased reliability of the overall traction system, enhancing fault tolerance ability; increase of the degrees of freedom which allows for control strategy optimization and efficiency improvement. In particular, electrical machines efficiency generally peaks at around 75% of load and this usually leads to machine downsizing to avoid operation in low efficiency regions.
Technical Paper

Retrofit of a Heavy-Duty Diesel Truck: Comparison of Parallel and Series Hybrid Architectures with Waste Heat Recovery

2020-09-27
2020-24-0015
This paper describes and compares different powertrain configurations for the retrofit of a heavy-duty Class 8 truck, powered by a 12.6 liters diesel engine. The engine is firstly equipped with an electrification-oriented organic Rankine cycle (ORC) system and then coupled to a traction electric machine into a hybrid powertrain. An electrification-oriented ORC system can produce enough energy to cover the ancillary loads, which in long-haul applications for freight transportation are quite demanding. Nevertheless, only powertrain hybridization can achieve significant improvements in the overall system efficiency. Both systems may thus be implemented in the same vehicle, but an efficiency improvement is guaranteed only if the system is carefully managed so as to reach a trade-off between the requirements and potential benefits of the ORC system and those of the hybrid powertrain.
Technical Paper

Transforming Urban Transportation via Safe, Innovative Light Vehicles

2022-09-16
2022-24-0001
To reduce carbon emissions and mitigate traffic congestion in urban environments, new innovative transportation concepts are required. While public transportation covers certain segments, it cannot supply all possible routes, use cases, and preferences and hence, other solutions are needed as well. Urban drive missions are not typically calling for huge powers or even large energy capacities. In the vehicle design, this should be shown as rightsizing. It is not only the powertrain that should be rightsized but also the vehicle physical dimensions, to enable, e.g., convenient maneuvering. Furthermore, due to the variety of options (walking, biking, scooters, public transportation etc.), one might need a personal vehicle only occasionally, and therefore, a vehicle with shared and multipurpose capabilities would be an asset. Lastly, since small urban vehicles are considered unsafe, improving the safety and general confidence on small vehicles is vital for the market penetration.
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