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An improved anti-icing design with film heating ejection slot and cover for the inlet part of aero-engine was brought out, which combines the interior jet impingement with the exterior hot air film heating and shows promising application for those parts manufactured with composite materials. A hybrid method based on the combination of the Back Propagation Neural Network (BPNN) and Genetic Algorithm (GA) is developed to optimize the anti-icing design for a typical aero-engine inlet vane in two dimensions. The optimization aims to maximize the heating performance of the hot air film, which is assessed by the heating effectiveness. The film-heating ejection angle and the cover opening angle are the two geometric variables to be optimized. Numerical model was established and validated to generate training and testing samples for BPNN, which was used to predict the objective function and find the optimal design variables in conjunction with the GA.

Ice protection is important for aero-engine induction system, such as the inlet vanes. For the ice protection of such parts manufactured with low thermal conductivity polymer-based composite material, the combined heating method using interior jet impingement and exterior ejection film has certain advantages. The simulation model coupling CFD with solid heat conduction was developed and solved with the anisotropic thermal conductivities model to investigate the heat transfer enhancement in the stagnation region of aero-engine inlet vanes due to ejection slot and anisotropic heat conduction, which is related to the curved geometry, ejection slots and anisotropic heat conduction. The temperature distribution and heat flux ratio between the stagnation region on outside surface and the impingement region inside were calculated and analyzed for the configuration with different ejection angle and different materials.

For the ice protection of the engine air induction part manufactured with low thermal conductivity composite material, the combined heating method using interior impingement and exterior air film has certain advantages. To study the influence of the external jet air film on the impingement characteristics of droplets, the numerical simulation method of three dimensional water droplet impingement based on Eulerian method was developed and verified by experimental data from references. The droplets impingement characteristics under three different blowing ratios and two different velocities were then investigated based on the configuration of 3D cylinder with two parallel jet holes.

Lagrangian approach has been widely adopted in the droplet impingement analysis for aircraft icing simulation. Some improvements were proposed, including: 1) The heat and mass transfer consideration in droplet dynamics; 2) More efficient droplet localization method, which could and facilitated to find the initial cell in Eulerian grid; 3) New computation method of impingement efficiency, which uses the cover ratio to transform the impingement efficiency of arbitrary impinged region to that of the cell element of body surface and avoids the iterative computation to find the trajectories reaching the corner of the panel or cell element. A numerical solver was built and integrated with the capabilities to deal with super-cooled large droplet (SLD) conditions by considering the splashing and bouncing of SLD. The computational results were validated with the experiment data, which shown good agreements in the impingement limitations and tendency.