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Technical Paper

Thermal Performance of a 48V Prismatic Lithium-Ion Battery Pack Under WLTC Driving Cycles with a Liquid Cooling System

2023-08-28
2023-24-0152
This experimental study investigates the thermal behavior of a 48V lithium-ion battery (LIB) pack comprising three identical modules, each containing 12 prismatic LIB cells. The objective is to investigate the thermal performance of the LIB pack under real-world operating conditions using a worldwide harmonized light duty test cycle and its inverted version. Two cases are tested whose difference is the initial state of charge (SOC), 90% for Case1 and 60% for Case2. The temperature distribution within the battery pack and cooling system is measured using 27 thermocouples. The results show that external surfaces exhibit the lowest temperatures, while the middle cells experience the highest. In addition, an abnormal temperature spike in a specific cell shows external influences or internal irregularities of the LIB cell, emphasizing the need to utilize a high number of thermocouples. Comparing Case1 and Case2, Case2 demonstrates a higher temperature rise at the cycle's beginning.
Technical Paper

Effect of Driving Conditions and Auxiliaries on Mileage and CO2 Emissions of a Gasoline and an Electric City Car

2014-04-01
2014-01-1812
This investigation describes the results of an experimental and numerical research project aimed at comparing mileage and CO2 emissions from two different commercial versions of Daimler AG Smart ForTwo car: conventional (gasoline) and electric (ED). The investigation includes numerical simulations with the AVL CRUISE software package and on-board acquisitions. A data acquisition system has been designed for this purpose and assembled on board of the Smart ED. The system is composed by a GPS antenna with USB interface, two current transducers, a NI-DAQ device and a netbook computer with a LabView-VI. This system provided on-board information about driving cycle and current flows, gathered simultaneously by GPS, transducers and NI-DAQ. The system was also used to evaluate the losses of energy during the recharge of the electric car. The two cars have been tested over a wide range of driving conditions related to different routes, traffic conditions and use of on-board accessories (i.e.
Technical Paper

Experimental Validation of a CFD Model and an Optimization Procedure for Dual Fuel Engines

2014-04-01
2014-01-1314
An analytical methodology to efficiently evaluate design alternatives in the conversion of a Common Rail Diesel engine to either CNG dedicated or dual fuel engine has been presented in a previous investigation. The simulation of the dual fuel combustion was performed with a modified version of the KIVA3V code including a modified version of the Shell model and a modified Characteristic Time Combustion model. In the present investigation, this methodology has been validated at two levels. The capability of the simulation code in predicting the emissions trends when changing pilot specification, like injected amount, injection pressure and start of injection, and engine configuration parameters, like compression ratio and axial position of the diesel injector has been verified. The second validation was related to the capability of the proposed computer-aided procedure in finding optimal solutions in a reduced computational time.
Technical Paper

Effect of the Shape of the Combustion Chamber on Dual Fuel Combustion

2013-09-08
2013-24-0115
The effect of the shape of the bowl on the combustion process and emissions of a Natural Gas - Diesel dual fuel engine is analyzed. The simulation of the dual fuel combustion is performed with a modified version of the KIVA3V code where diesel is treated as the main fuel and a further reacting specie is introduced as methane (CH4). The auto-ignition of the pilot is simulated with a modified version of the Shell model and the first stage of the combustion, related to the pilot burning process, is simulated with the Characteristic Time Combustion model. When the temperature of the mixture reaches a certain threshold, a kernel of combustion is initialized. Until the kernel reaches a nominal radius the combustion of CH4 is prevented. The combustion of CH4 is simulated with a turbulent characteristic time too. Numerical models were chosen as a compromise between accuracy and computational time.
Technical Paper

Study of Combustion Development in Methane-Diesel Dual Fuel Engines, Based on the Analysis of In-Cylinder Luminance

2010-04-12
2010-01-1297
The effects of several operating parameters on dual fuel combustion at light load were investigated by means of direct endoscopic observation of the process. Therefore, an intense experimental campaign was performed on a single cylinder diesel common rail research engine, converted to operate in dual fuel mode and equipped with optical accesses and variable intake configuration. Three bulk flow structures of the charge were induced inside the cylinder by activating/deactivating the two different inlet valves of the engine (i.e. swirl and tumble). Methane was injected into the inlet manifold at different pressure levels and varying the injector position. In order to obtain a stratified-like air-methane mixture, the injector was mounted very close to the inlet valve, while, to obtain a homogeneous-like one, methane was injected more upstream.
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