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Battery temperature is known to have a critical influence on overall battery pack performance, from electrochemical behavior, charge acceptance, power availability, trip efficiency, safety, reliability and life-cycle costs. Temperature monitoring is critical to ensure safe and reliable battery pack operation. Monitoring of cell temperatures in battery packs allows for control and estimation algorithms that can ensure homogenous pack temperature distribution, prevent excessive pack temperature rise and even infer cell core temperature, potentially allowing to both predict and mitigate onset of thermal runaway. The increasing need for improved accuracy requires inclusion of more detail in the modelling stage, leading inevitably to ever larger-scale, ever more complex dynamical systems. Simulations in such large-scale settings lead in turn to unmanageably large demands on computational resources, which is the main motivation for Model Order Reduction.

This paper reports on an investigation into the potential for a thermoelectric generator (TEG) to improve the fuel economy of a mild hybrid vehicle. A simulation model of a parallel hybrid vehicle equipped with a TEG in the exhaust system is presented. This model is made up by three sub-models: a parallel hybrid vehicle model, an exhaust model and a TEG model. The model is based on a quasi-static approach, which runs a fast and simple estimation of the fuel consumption and CO2 emissions. The model is validated against both experimental and published data. Using this model, the annual fuel saving, CO2 reduction and net present value (NPV) of the TEG’s life time fuel saving are all investigated. The model is also used as a flexible tool for analysis of the sensitivity of vehicle fuel consumption to the TEG design parameters. The analysis results give an effective basis for optimization of the TEG design.

An increase in global oil consumption, coupled with a peak in oil production, has seen the price of fuel escalate in recent years, and consequently the transport sector must take measures to reduce fuel consumption in vehicles. Similarly, ever-tightening emissions legislation is forcing automotive manufacturers to invest in technology to reduce toxic emissions. In response to these concerns, this project aims to address one of the fundamental issues with the Internal Combustion Engine - approximately one third of the fuel energy supplied to the engine is lost as heat through the exhaust system. The specific aim of this project is to reduce the fuel consumption of a diesel-electric hybrid bus by recovering some of this waste heat and converting it to useful power. This report details how turbocompounding can be applied to the engine, via the inclusion of a turbogenerator, and assesses its waste heat recovery performance.

In any internal combustion engine, the amount of heat rejected from the engine, and associated systems, is a result of the engine inefficiency. Successfully recovering a small proportion of this energy would therefore substantially improve the fuel economy. The Rankine Cycle system has been raising interest for its aptitude to produce systems capable of capturing part of this waste heat and regenerate it as electrical or mechanical power. By integrating these systems into existing hybrid engine environments, it has been proved that Rankine Cycle system, which is more than 150 years old, can play a major role in reducing fuel consumption. The use of such a system for waste heat recovery on a hybrid engine represents a promising compromise in transforming the thermal energy into electricity and feeding this electricity back to the vehicle drivetrain by using the in situ electrical motor system or storing it into batteries.

With the aim of reducing CO2 emissions, several solutions exist presenting different performances and costs. Hybrid electric vehicle is one of the most efficient solutions and lead to fuel consumption and CO2 emissions reduction of 10 to 60 % compared to conventional vehicle and depending on the level of hybridisation and the considered speed cycle. In the context of the European project Hi-CEPS (Highly integrated Combustion Electric Propulsion System), several thermal management solutions have been investigated with the aim of increasing the global vehicle efficiency and tackling hybrid-vehicle-specific cabin comfort challenges such as cabin heating. Intermittent operation of the engine in a hybrid electric vehicle (Stop & Start, pure electric vehicle mode) has detrimental effects on engine and cabin warm-up.