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Cold idle operation of a modern design light duty diesel engine and the effect of multiple pilot injections on stability were investigated. The investigation was initially carried out experimentally at 1000rpm and at −20°C. Benefits of mixture preparation were initially explored by a heat release analysis. Kiva 3v was then used to model the effect of multiple pilots on in-cylinder mixture distribution. A 60° sector of mesh was used taking advantage of rotational symmetry. The combustion system and injector arrangements mimic the HPCR diesel engine used in the experimental investigation. The CFD analysis covers evolutions from intake valve closing to start of combustion. The number of injections was varied from 1 to 4, but the total fuel injected was kept constant at 17mm3/stroke. Start of main injection timing was fixed at 7.5°BTDC.

The largest contribution to engine rubbing friction is made by the piston and piston rings running in the cylinder liner. The magnitude and characteristics of the friction behaviour and the influence on these of factors such as surface roughness, piston design and lubricant properties are of keen interest. Investigating presents experimental challenges, including potential problems of uncontrolled build-to-build variability when component changes are made. These are addressed in the design of a new motored piston and floating liner rig. The design constrains transverse movement of a single liner using cantilevered mounts at the top and bottom. The mounts and two high stiffness strain gauged load cells constrain vertical movement. The outputs of the load cells are processed to extract the force contribution associated with friction. The liner, piston and crankshaft parts were taken from a EuroV-compliant, HPCR diesel engine with a swept capacity of 550cc per cylinder.

An experimental investigation of combustion cycle-by-cycle stability under cold idling conditions has been carried out on a Dl diesel to examine the influence of pilot fuel injection strategy. The engine is a single cylinder variant of a multi-cylinder design meeting Euro 4 emissions requirements. The engine build had a swept volume of 500cc and a compression ratio of 18.4:1. Work output and heat release characteristics have been investigated at test temperatures of 10, 0, −10 and −20°C and speeds in the range from 600 to 1400rpm. At the lowest temperature, −20°C, stability is sensitive to the timing of main injection and is prone to deteriorate with increasing engine speed. The influence of the number of pilot injections and pilot fuel quantity on stability has been explored. Best stability was achieved by increasing the number of pilot injections as temperature is lowered, from one at 10°C to two at −10°C and between two and four at −20°C.