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Plasma burner of a new concept is suggested, developed and characterized as a unique SCR catalyst warm-up technology. This study shows a promising potential of using a plasma burner for rapid warm-up performance, minimizing fuel consumption and maximizing flame stability regardless of the temperature, oxygen concentration and flow velocity of exhaust gas in diesel engines. Since the oxygen and fuel source of the plasma burner are separated from the exhaust gas line, the performance of the plasma burner can be used regardless of engine conditions, such as engine speed and oxygen concentration. This study shows that the plasma burner can be used as an effective and promising tool for clean and energy efficient NOx and HC aftertreatment system for diesel engines.

Plasma burner for the regeneration of active DPF system is proposed. Plasma used in this work is rotating arc that is optimized for burner application. Electric power required to operate plasma burner is less than 200W and is not dependent on the engine size. In this plasma burner, plasma plays multiple roles including heater for fuel vaporization, mixer, partial reformer, igniter and flame holder. These special functions enable the burner to sustain stable flame even in ultra rich condition where a flame is never possible to be sustained in conventional burner. Air flow rate required to operate the burner is 50~100 liter/min regardless of the amount of fuel where the amount of fuel usage depends on the target temperature. Road test showed successful operation over 20,000km run with 2.5, 5 and 8.5 ton truck satisfying mode condition for certification of Korea governmental retrofit program.