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Technical Paper

High Speed, Automatable Superfinishing of Rear-Axle Hypoid Gears

2012-04-16
2012-01-0164
The benefits gained by superfinishing rear-axle hypoid gearsets are now well documented. Friction, wear and operating temperature are significantly reduced. The main impediment to commercially implementing this process, however, is that it increases manufacturing cost in terms of process speed, work in process and labor. The cost of superfinishing can be significantly reduced by employing a newly developed and fully automatable drag finishing process. The most primitive form of drag finishing occurred when Roman soldiers dragged their armor through sandy fields for obtaining a mirror-like appearance. Today's drag finisher, of course, is much more sophisticated. A circular turret is located above a circular bowl containing loose, ceramic media. Parts are attached to multiple rotating spindles on the turret, which in turn are immersed in the media in the bowl below, and are dragged through the media. This generates a high flow of media over the gearsets.
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