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This paper presents results from tests using a fuel injection system which uses an ultrasonic atomizer paired with a port fuel injector (PFI). This concept was tested on a four stroke 200 cc spark-ignited two-wheeler engine. A throttle body with a PFI mounted on it was added to the air intake path of the engine, replacing the conventional carburetor. The ultrasonic disc was mounted in such a way, that the injected fuel from the PFI, falls directly on the face of the disc. The atomizer and the PFI were timed and synchronized appropriately using an Arduino® microcontroller, to promote atomization and vaporization of the fuel injected. The atomizer disc was excited using a high frequency oscillator circuit. The engine could be tested at various speeds and loads, corresponding to points which lie on the local drive duty cycle. The engine test results showed improvement in the engine exhaust emissions.

In the present study, PFI injectors which are suitable for small engines were characterized to study the effect of pressure on various spray parameters. Two plate-type PFI injectors were studied: one with two orifices, and the other with four orifices. The nozzle orifice sizes were determined by microscopy. The fuel quantity injected at pressures of 200 kPa, 500 kPa and 800 kPa, were measured by collecting the fuel, for injection pulses of different durations. The spray structure of the PFI sprays was determined by shadowgraphy. A single pulsed Nd:YAG laser in conjunction with fluorescent diffuser optics was used as the light source for shadowgraphy. Backlit images of the spray were obtained at various times after the start of injection using a CCD camera. This was done for sprays at different pressures, and different pulse durations. The spray angle, and spray tip penetration were determined from the processed shadowgraphy images.