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Technical Paper

Pushing the Boundaries of the HFRR: Impact of Increased Test Severity on Wear

2013-10-14
2013-01-2688
The high frequency reciprocating rig (HFRR) was developed in the early 1990s as a test method to assess diesel fuel lubricity in order to provide wear protection for fuel injection pumps. This was necessary in response to the many field failures that occurred following the introduction of ultra-low sulphur diesel in Sweden. The prevalent fuel injection equipment (FIE) technology at this time utilised rotary pumps capable of reaching maximum fuel pressures of ∼650 bar in systems for direct injection engines. The continued drive for efficiency led to many changes in FIE technologies, materials and pressures. Modern high pressure common rail pumps reach significantly higher pressures, with 2200 bar available today and pressures up to 3000 bar discussed in the industry.
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