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Present work investigates the relationship between the combustion parameters of a well-known ECN heavy-duty nozzle called Spray D and marine-size nozzles. The study is carried out in OpenFOAM software within the framework of RANS turbulence modelling, using a flamelet based tabulation technique known as FGM to model the combustion. The large nozzles are tested in a constant volume chamber representative of marine engines, for which a CFD setup is validated against inert data in literature. The reacting results have been validated first with experimental data, initializing the domain with a highly reactive environment (23% oxygen) and engine-like swirl. Then, a less reactive initial condition was set up in the domain (15% oxygen) without swirl, to achieve a Spray D-like environment.

Advanced Computational Fluid Dynamics (CFD) modeling of reacting sprays provides access to information not available even applying the most advanced experimental techniques. This is particularly evident if the combustion model handles detailed chemical kinetic models efficiently to describe the fuel auto-ignition and oxidation processes. Complex chemistry also provides the temporal evolution of key species closely related to emissions formation, such as polycyclic aromatic hydrocarbons (PAHs) that are well-known as soot precursors. In this framework, present investigation focuses on the analysis of the so-called Spray-A combustion characteristics using two different flamelet-based combustion models. Both Reynolds-Averaged Navier-Stokes (RANS) and Large-Eddy Simulation (LES) predictions are combined to study not only the averaged spray characteristics, but also the relevance of different realizations in this particular problem.

In-cylinder visualization, combustion stratification, and engine-out particulate matter (PM) emissions were investigated in an optical engine fueled with Haltermann straight-run naphtha fuel and corresponding surrogate fuel. The combustion mode was transited from homogeneous charge compression ignition (HCCI) to conventional compression ignition (CI) via partially premixed combustion (PPC). Single injection strategy with the change of start of injection (SOI) from early to late injections was employed. The high-speed color camera was used to capture the in-cylinder combustion images. The combustion stratification was analyzed based on the natural luminosity of the combustion images. The regulated emission of unburned hydrocarbon (UHC), carbon monoxide (CO) and nitrogen oxides (NOX) were measured to evaluate the combustion efficiency together with the in-cylinder rate of heat release.

Partially Premixed Combustion has shown the potential of high efficiency, emissions of nitrogen oxides (NOx) and soot below future emissions regulations, and acceptable acoustic noise. Low-octane-number gasoline fuels were shown to be most suitable for this concept, with the reactivity determining the possible load range. Other researchers have used several refinery streams, which might be produced by a refinery if they were required to do so without additional investment. Some of refinery streams are, however, not expected to be commercially available on the short term. For the present investigation, n-butanol (BuOH) has been selected as a blend component in diesel, and is used from 50 - 100%. The blends then have a reactivity range similar to the refinery streams, so single-cylinder engine tests for their emission and efficiency performance can also be used to determine their applicable load range.

The concept of Partially Premixed Combustion is known for reduced hazardous emissions and improved efficiency. Since a low-reactive fuel is required to extend the ignition delay at elevated loads, controllability and stability issues occur at the low-load end. In this investigation seven fuel blends are used, all having a Research Octane Number of around 70 and a distinct composition or boiling range. Four of them could be regarded as ‘viable refinery fuels’ since they are based on current refinery feedstocks. The latter three are based on primary reference fuels, being PRF70 and blends with ethanol and toluene respectively. Previous experiments revealed significant ignition differences, which asked for further understanding with an extended set of measurements. Experiments are conducted on a heavy duty diesel engine modified for single cylinder operation. In this investigation, emphasis is put on idling (600 rpm) and low load conditions.

Low temperature combustion concepts are studied recently to simultaneously reduce NOX and soot emissions. Optical studies are performed to study gasoline PPC in CI engines to investigate in-cylinder combustion and stratification. It is imperative to perform emission measurements and interpret the results with combustion images. In this work, we attempt to investigate this during the transition from CI to HCCI mode for FACE I gasoline (RON = 70) and its surrogate, PRF70. The experiments are performed in a single cylinder optical engine that runs at a speed of 1200 rpm. Considering the safety of engine, testing was done at lower IMEP (3 bar) and combustion is visualized using a high-speed camera through a window in the bottom of the bowl. From the engine experiments, it is clear that intake air temperature requirement is different at various combustion modes to maintain the same combustion phasing.

Reactivity controlled compression ignition through in-cylinder blending gasoline and diesel to a desired reactivity has previously been shown to give low emission levels and a clear simultaneous efficiency advantage. To determine the possible viability of the concept for on-road application, the control space of injection parameters with respect to combustion phasing is presented. Four injection strategies have been investigated, and for each the respective combustion phasing response is presented. Combustion efficiency is shown to be greatly affected by both the injection-timing and injection-strategy. All injection strategies are shown to break with the common soot-NOx trade-off, with both smoke and NOx emissions being near or even below upcoming legislated levels. Lastly, pressure rise rates are comparable with conventional combustion regimes with the same phasing. The pressure rise rates are effectively suppressed by the high dilution rates used.

This study demonstrates the combustion stratification from conventional compression ignition (CI) combustion to partially premixed combustion (PPC). Experiments are performed in an optical CI engine at a speed of 1200 rpm for diesel and naphtha (RON = 46). The motored pressure at TDC is maintained at 35 bar and fuelMEP is kept constant at 5.1 bar to account for the difference in fuel properties between naphtha and diesel. Single injection strategy is employed and the fuel is injected at a pressure of 800 bar. Photron FASTCAM SA4 that captures in-cylinder combustion at the rate of 10000 frames per second is employed. The captured high speed video is processed to study the combustion homogeneity based on an algorithm reported in previous studies. Starting from late fuel injection timings, combustion stratification is investigated by advancing the fuel injection timings. For late start of injection (SOI), a direct link between SOI and combustion phasing is noticed.

In this work, the influences of aromatics on combustion and emission characteristics from a heavy-duty diesel engine under various loads and exhaust gas recirculation (EGR) conditions are investigated. Tests were performed on a modified single-cylinder, constant-speed and direct-injection diesel engine. An engine exhaust particle sizer (EEPS) was used in the experiments to measure the size distribution of engine-exhaust particle emissions in the range from 5.6 to 560 nm. Two ternary blends of n-heptane, iso-octane with either toluene or benzaldehyde denoted as TRF and CRF, were tested, diesel was also tested as a reference. Test results showed that TRF has the longest ignition delay, thus providing the largest premixed fraction which is beneficial to reduce soot. However, as the load increases, higher incylinder pressure and temperature make all test fuels burn easily, leading to shorter ignition delays and more diffusion combustion.

Partially Premixed Combustion has shown the potential of low emissions of nitrogen oxides (NOx) and soot with a simultaneous improvement in fuel efficiency. Several research groups have shown that a load range from idle to full load is possible, when using low-octane-number refinery streams, in the gasoline boiling range. As such refinery streams are not expected to be commercially available on the short term, the use of naphtha blends that are commercially available could provide a practical solution. The three blends used in this investigation have been tested in a single-cylinder engine for their emission and efficiency performance. Besides a presentation of the sensitivity to injection strategies, dilution levels and fuel pressure, emission performance is compared to legislated emission levels. Conventional diesel combustion benchmarks are used for reference to show possible improvements in indicated efficiency.

Partially premixed combustion (PPC) is a low temperature combustion (LTC) concept which can relieve soot-NOx trade-off without sacrificing efficiency. However, at low load operating range, PPC with low reactivity fuel generally undergoes long ignition delay, which gives rise to high pressure rise rate, fast heat release and even misfires. To solve these problems and maintain high efficiency simultaneously, inlet heating, inlet boosting and double-injection strategy are experimentally investigated in a heavy-duty engine. BH80 (80vol% n-butanol and 20vol% n-heptane) are blended and tested at 8 bar gIMEP in PPC mode. Inlet heating (from 40oC to 100oC), inlet boosting (from 1.4 bar to 2.5 bar) and a double-injection strategy (pilot/main injection) are attempted to reduce the maximum pressure rise rate (PRRmax). The results show that all three methods can achieve negligible soot emissions. Moreover, a correlation between global temperature at TDC and ignition delay is noticed.

Light naphtha is the light distillate from crude oil and can be used in compression ignition (CI) engines; its low boiling point and octane rating (RON = 64.5) enable adequate premixing. This study investigates the combustion characteristics of light naphtha (LN) and its multicomponent surrogate under various start of injection (SOI) conditions. LN and a five-component surrogate for LN, comprised of 43% n-pentane, 12% n-heptane, 10% 2-methylhexane, 25% iso-pentane and 10% cyclo-pentane, has been tested in a single cylinder optical diesel engine. The transition in combustion homogeneity from CI combustion to homogenized charge compression ignition (HCCI) combustion was then compared between LN and its surrogate. The engine experimental results showed good agreement in combustion phasing, ignition delay, start of combustion, in-cylinder pressure and rate of heat release between LN and its surrogate.

Multiple injection strategies are commonly used in conventional Diesel engines due to the flexibility for optimizing heat-release timing with a consequent improvement in fuel economy and engine-out emissions. This is also desirable in low-temperature combustion (LTC) engines since it offers the potential to reduce unburned hydrocarbon and CO emissions. To better utilize these benefits and find optimal calibrations of split injection strategies, it is imperative that the fundamental processes of multiple injection combustion are understood and computational fluid dynamics models accurately describe the flow dynamics and combustion characteristics between different injection events. To this end, this work is dedicated to the identification of suitable methodologies to predict the multiple injection combustion process.

Controlling ignition delay is the key to successfully enable partially premixed combustion in diesel engines. This paper presents experimental results of partially premixed combustion in an optically accessible engine, using primary reference fuels in combination with artificial exhaust gas recirculation. By changing the fuel composition and oxygen concentration, the ignition delay is changed. To determine the position of the flame front, high-speed visualization of OH-chemiluminescence is used, enabling a cycle-resolved analysis of OH formation. A clear correlation is observed between ignition delay and flame location. The mixing of fuel and air during the ignition delay period defines the local equivalence ratio, which is estimated based on a spherical combustion volume for each spray. The corresponding emission measurements using fast-response analyzers of CO, HC and NOX confirm the decrease in local equivalence ratio as a function of ignition delay.

This paper first compares strengths and weaknesses of different options for performing optical diagnostics on HD diesel sprays. Then, practical experiences are described with the design and operation of a constant volume test cell over a period of more than five years. In this test rig, pre-combustion of a lean gas mixture is used to generate realistic gas mixture conditions prior to fuel injection. Spray growth, vaporization are studied using Schlieren and Mie scattering experiments. The Schlieren set-up is also used for registration of light emitted by the combustion process; this can also provide information on ignition delay and on soot lift-off length. The paper further describes difficulties encountered with image processing and suggests methods on how to deal with them.

The objective of this study was to investigate the effect of aromatic on combustion stratification and particulate emissions for PRF60. Experiments were performed in an optical CI engine at a speed of 1200 rpm for TPRF0 (100% v/v PRF60), TPRF20 (20% v/v toluene + 80% PRF60) and TPRF40 (40% v/v toluene + 60% PRF60). TPRF mixtures were prepared in such a way that the RON of all test blends was same (RON = 60). Single injection strategy with a fuel injection pressure of 800 bar was adopted for all test fuels. Start of injection (SOI) was changed from early to late fuel injection timings, representing various modes of combustion viz HCCI, PPC and CDC. High-speed video of the in-cylinder combustion process was captured and one-dimensional stratification analysis was performed from the intensity of images. Particle size, distribution and concentration were measured and linked with the in-cylinder combustion images.

Butanol is an attractive alternative fuel by virtue of its renewable source and low sooting tendency. In this paper, three butanol isomers (n-butanol, isobutanol, and tert-butanol) were induced via port injection respectively and n-heptane was directly injected into the cylinder to investigate reactivity controlled compression ignition in a heavy-duty diesel engine. This work evaluates the potential of applying butanol as low reactivity fuel and the effects of reactivity gradient on combustion and emission characteristics. The experiments were performed from low load to medium-high load. Due to the different reactivities among the butanol isomers, the exhaust gas recirculation rate and the direct injection strategy were varied for a specific butanol isomer and testing load. Particularly, isobutanol/n-heptane can be operated with single direct injection and no exhaust gas recirculation up to medium load due to the high octane rating.

Premixed Charge Compression Ignition concepts are promising to reduce NOx and soot simultaneously and keeping a high thermal efficiency. Partially premixed combustion is a single fuel variant of this new combustion concepts applying a fuel with a low cetane number to achieve the necessary long ignition delay. In this study, multiple injection strategies are studied in the partially premixed combustion approach to reach stable combustion and ultra-low NOx and soot emission at 15.5 bar gross indicated mean effective pressure. Three different injection strategies (single injection, pilot-main injection, main-post injection) are experimentally investigated on a heavy duty compression ignition engine. A fuel blend (70 vol% n-butanol and 30 vol% n-heptane) was tested. The effects of different pilot and post-injection timing, as well as Exhaust-gas Recirculation rate on different injection strategies investigated.

Partially Premixed Combustion (PPC) is a promising combustion concept ,based on judicious tuning of the charge stratification, to meet the increasing demands of emission legislation and to improve fuel efficiency. Longer ignition delays of PPC in comparison with conventional diesel combustion provide better fuel/air mixture which decreases soot and NOx emissions. Moreover, a proper injection timing and strategy for PPC can improve the combustion stability as a result of a higher level of fuel stratification in comparison with the Homogeneous Charge Compression Ignition (HCCI) concept. Injection timing is the major parameter with which to affect the level of fuel and combustion stratification and to control the combustion phasing and the heat release behavior. The scope of the present study is to investigate the fluid flow characteristics of PPC at different injection timings.

This paper discusses an experimental approach to compare the amount of gasoline on the liner for different engine setups. This is done in a non-fired motored gasoline direct injection (GDI) test engine with transparent liner walls. The main goal is a planar observation and detection of the liner wetting using a shadowgraphy method. The area of impinged fuel on the liner is visualized. After one injection cycle the decay of the area due to evaporation can be described over the next running cycles without injection. The evaporation rate is a function of the wetted area. The amount of impinged fuel is estimated with a combination of the measured wetted area and theory of evaporation behavior. In this study three different injectors are tested under full load conditions. The injection strategies are varied. Big differences are observed between the injectors and injection strategies. Furthermore the advantages and drawbacks of the measurement method are discussed.