Search Results

This report will introduce a new engine sound design concept and propose a design process. In sound design for automotive development of popular vehicles, it is common to seek to enhance the state of the existing marketed vehicle in order to meet further demands from customers. For standout models such as sports vehicles and flagship vehicles, sound design commonly reflects the sound ideals of the manufacturer’s branding or engineers. Each case has common point that the sound direction is determined by itself clearly. However, in this way, it is difficult to create abstract concept sound. Because it is no direction for the sound. Therefore, this paper examines ways to achieve a new sound that satisfies a sound concept based on an unprecedented abstract concept “wood”. The reason why sound concept is “wood”, it is the difficult to make as a new engine sound and good study to reveal usefulness of new sound design process.

In order to simulate the valve behavior of an engine that uses a hydraulic lash adjuster (HLA), it is necessary to accurately reproduce the dynamic characteristics of the HLA in the model. Formerly, the model used values from drawings and values based on past experiences, and did not reflect actual driving conditions such as oil properties, leaked oil quantity, or oil aeration rate. We therefore developed a technique to reproduce HLA unit dynamic characteristics in a high-accuracy simulation. This representation was made possible using a unit excitation test to quantify the HLA unit dynamic characteristics in four categories: HLA stiffness, load response delay of the plunger, sinking displacement after relaxation, and lissajous curve of load vs. displacement. The effectiveness of this model calibration technique was confirmed through comparison of unit dynamic characteristics in a unit excitation test and a calibrated simulation.

A method for reducing friction loss in the engine timing chain was investigated using multi-body dynamics simulation. The method known as the link-by-link model was employed in the simulation to enable representation of the behavior of each single link of the chain and its friction due to contact. In order to predict the friction under actual engine operating conditions, a model that takes camshaft torque fluctuation and crankshaft rotational speed fluctuation into account was created. This simulation was used to verify the detailed distribution of friction in each part of the chain system as well as the changes of friction in the time domain. As a result, it was found that the sliding friction in the chain tensioner guide and chain guide was larger than in other locations. Based on this result, a method of reducing friction entirely by measures in mechanisms and structures without relying on low-friction materials was investigated.