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Many electric (EV) and hybrid-electric (HEV) vehicles are designed to operate using only electric propulsion at low road speeds. This has resulted in significantly reduced vehicle noise levels in urban situations. Although this may be viewed by many as a benefit, a risk to safety exists for those who rely on the engine noise to help detect the presence, location and behaviour of a vehicle in their vicinity. In recognition of this, legislation is being introduced globally which will require automotive manufacturers to implement external warning sound systems. A key challenge for premium vehicle manufacturers is the development of a suitable warning sound signature which also conveys the appropriate brand aspirations for the product. A further major difficulty exists when trying to robustly evaluate potential exterior sounds by running large-scale trials in the real world.

This paper describes the use of an interactive NVH simulator in simulating and designing the sound character of a vehicle with a multi-mode engine and active exhaust valve. When designing a vehicle for sound quality, it is not sufficient to merely record some discreet operating conditions and modify these in a traditional sound quality program. The ability to simulate the sound quality of the vehicle over the full operating envelope is a necessity. Additionally, the ability to break down the sound contributions from intake, exhaust and other key contributors to the driver's ear, and manipulate these independently is also essential. In the case described here, an additional factor makes it mandatory that an accurate vehicle sound simulation is performed. The state of the engine and exhaust contribution, and thus the sound of the vehicle, change based on several parameters - vehicle speed, load demand and gear.

Traditionally, powertrain sound quality targets have been set by making judgements about wide open throttle acceleration sounds played in a listening room. This paper describes a recent project in which fourteen target sounds were evaluated against twenty-six existing cars including competitors and current models, using the interactive NVH Simulator approach. It explains how a minimum data method, based on existing historical data, was used to create and validate a simulator model for each car which could be freely-driven but had a limited driving envelope. The study highlights the role of key programme decision makers and summarises the benefits offered by interactivity in the process of developing, evaluating and signing off vehicle sound quality targets.

A full vehicle NVH Simulator has been developed to provide a realistic interactive in-car environment where a subject can experience multi-modal stimuli ( accurately reproduced sound and vibration as well as visual ) whilst either driving or being driven. This paper describes its use in learning about the strategies subjects employ during sound evaluations, and how this information can help optimise decision making during product development. It is possible to understand how subjects assess the sound of vehicles, both in the way that they drive the vehicle and importantly which elements of the sound character have greatest influence on their evaluation of the vehicle. It is also possible to compare the strategies employed by NVH engineers, company decision-makers and non-experts such as customers.