Search Results

Turbocompounding is generally regarded as the process of recovering a proportion of the exhaust gas energy from a reciprocating engine and applying it to the output power of the crankshaft. In conventional turbocompounding, the power turbine has been mechanically connected to the crankshaft but now a new method has emerged. Recent advances in high speed electrical machines have enabled the power turbine to be coupled to an electric generator. Decoupling the power turbine from the crankshaft and coupling it to a generator allows the power electronics to control the turbine speed independently in order to optimize the turbine efficiency for different engine operating conditions. Some renewable electricity is presently being generated from compression ignition engines fuelled primarily on biogas using a small proportion of injected palm oil to initiate combustion. Spark ignition engines are being considered as an alternative lower cost option.

Historically, when valve springs were wound with round wire and the coils were nominally equally spaced, it was relatively easy for the engineer to calculate the virtually-linear load carrying capacity, the almost non-varying stiffness and the relatively-constant natural frequency of the spring. This was the design data that was required then for some simplistic but effective calculations of the valvetrain dynamic stability. In recent times, valve springs have come to be commonly wound with other wire sections such as ovate and with coil-coil spacings that are unequal, giving the spring a variable load carrying capacity, variable stiffness and a variable natural frequency with deflection. Such springs are known as progressive wound springs. The computation of these spring characteristics is no longer a simple matter and neither is their incorporation within the calculation of the dynamic stability of the entire valvetrain. The technical literature is very sparse on these topics.

Restricting the flow rate of air to the intake manifold is a convenient and popular method used by several motor sport disciplines to regulate engine performance. This principle is applied in the Formula SAE and Formula Student competitions, the rules of which stipulate that all the air entering the engine must pass though a 20mm diameter orifice. The restriction acts as a partially closed throttle which generates a vacuum in the inlet plenum. During the valve overlap period of the cycle, which may be as much as 100 degrees crank angle in the motorcycle engines used by most FSAE competitors, this vacuum causes reverse flow of exhaust gas into the intake runners. This, in turn, reduces the amount of fresh air entering the cylinder during the subsequent intake stroke and therefore reduces the torque produced. This effect is particularly noticeable at medium engine speeds when the time available for reverse flow is greater than at the peak torque speed.

The objective of the study outlined in this paper was to optimize the performance of a 600cc four-cylinder FSAE engine through the use of one-dimensional simulation. The first step in this process was to validate a baseline model of the engine in its stock, unrestricted format. This was achieved through the use of crank-angle-resolved and cycle-averaged test data. The in-cylinder pressure history was also analyzed to provide combustion and friction data specific to this engine. This process significantly improved the correlation of the model with the test data and it was subsequently used to simulate and optimize the configuration of the engine planned for use in the 2008 FSAE competition. The process of validating the model, together with the specification of the subsequent optimized engine, are presented.

The use of inlet-restricted engines is commonplace in many motor sport applications and is particularly relevant for FSAE or Formula Student teams. The study outlined in this paper uses an engine simulation package, Virtual 4-Stroke, to predict the propagation of unsteady gas flow through an inlet-restricted 600cc four-stroke FSAE engine and hence optimise its geometry to maximise torque output. The Automated Design feature of the Virtual 4-Stroke package uses an intelligent Design-of-Experiments approach to obtain the optimum combination of a given set of geometric variables. This feature was used to find the engine configuration that maximises the torque output over the speed range 4000rpm to 12,000rpm. The variables investigated included the inlet pipe length, inlet plenum volume, inlet and exhaust camshaft opening time, duration and lift, with a total of 108 possible combinations.

Engine cycle simulation is an essential tool in the development of modern internal combustion engines. As engines evolve to meet tougher environmental and consumer demands, so must the analysis tools that the engineer employs. This paper reviews the application of such a tool, VIRTUAL 4-STROKE [1], in the modelling of a benchmark 1.9 Litre TDI engine. In an earlier paper presented to the Society [2] the authors presented results of a validation study on the same engine under full load operation. This paper expands on that work with validation of the simulation model against measured data over a full range of part load operation.

Recent environmental legislation to reduce emissions and improve efficiency means that there is a real need for improved thermodynamic performance models for the simulation of direct-injection, turbocharged diesel engines, which are becoming increasingly popular in the automotive sector. An accurate engine performance simulation software package (VIRTUAL 4-STROKE) is employed to model a benchmark automotive 1.9-litre Turbocharged Direct Injection (TDI) diesel engine. The accuracy of this model is scrutinised against actual test results from the engine. This validation includes comparisons of engine performance characteristics and also instantaneous gas dynamic and thermodynamic behaviour in the engine cylinders, turbocharger and ducting. It is seen that there is excellent agreement in all of these areas.