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Journal Article

Development of Flax Fibre Reinforced Biocomposites for Potential Application for Automotive Industries

2009-10-06
2009-01-2867
{ Natural fibre-reinforced composite has the potential to replace current materials used for automotive industrial applications. Oilseed flax fibre could be used as reinforcement for composites because it is readily available, environmentally friendly and possesses good mechanical properties. In this research, oilseed flax fibre reinforced-LLDPE and -HDPE biocomposites were developed through extrusion and injection molding. The flax fibre was chemically treated to improve the bond between the fibre and polymer. Flax fibre was mixed with low linear density polyethylene (LLDPE) and high density polyethylene (HDPE) with fibre content varying from 10 to 30% by mass and processed by extrusion and injection molding to biocomposites. The mechanical properties, surface properties, and thermal properties of biocomposites were measured to analyze the treatment and processing effect and to compare the effect of different flax fibre concentrations on the biocomposites.
Journal Article

Development of Flax oil-based Biopolymer for Biocomposites

2009-10-06
2009-01-2869
Flax oil is the main goal of growing flaxseed. Flax oil has been used for nutrition, food, paint binder, putty, and wood finish. However, synthetic resin from flax oil has not been developed. In this paper we will develop a biopolymer derived from flax oil and the goal is to use it as a resin to produce a viable, biodegradable composite using natural fiber as reinforcement. First, the functionalization of the triglyceride group of the flax oil fatty acids with polymerizable chemical groups was studied. The triglyceride molecule of flax oil was epoxidized by the reaction of double bonds in the fatty acid with a peroxy acid (formic acid) to get epoxidized oil; the epoxidized oil was then reacted with ethylenically substituted carboxylic acid (acrylic acid) to form acrylated epoxidized flax oil. Polymer resins were prepared from flax oil by blending acrylated epoxidized flax oil with styrene and a free radical initiator.
Journal Article

Characterization of Palm Fiber for Development of Biocomposites Material for Automotive Industries

2010-10-05
2010-01-2029
The physical and optical properties viz., water absorption pattern, density, color and opacity of oil palm fiber-LLDPE composites were studied. The effect of fiber size, fiber loading and fiber treatment on the above parameters was also studied. Alkali treatment on fibers was done to reduce the hydrophilic nature of composites. It was found that the water absorption in most of the combinations followed typical fickian behavior. The rate of water absorption and swelling increased with fiber loading. However alkali treatment on fibers resulted in reduction of water absorption at higher fiber loading only and composites with higher fiber size exhibited higher water absorption. True density of oil palm fiber-LLDPE composites were in the range of 967-1177 kg m-₃, whereas the bulk density ranged from 942-1122 kg m-₃. The dielectric constant of the composite was in the range of 3.22 to 6.73.
Journal Article

Impact of Fiber Loading on Injection Molding Processing Parameter and Properties of Biocomposite

2010-10-05
2010-01-2026
The research on using natural fibres as the reinforcement in plastic composites has increased dramatically in the last few years. Flax fibres are renewable resources with low specific mass, reduced energy consumption, and relatively low in cost. These advantages make flax fibres recognized as a potential replacement for glass fibres in composites. Among plastic, polyethylene was concluded to be a suitable material used as matrix in natural fibre reinforced biocomposites. However there are few studies on this area so far. In this paper, the processing method of flax fibre-reinforced polyethylene biocomposites is introduced. Flax fibre polyethylene biocomposite consists of flax fibre as the reinforcing component and high density polyethylene as the matrix. Acrylic acid pre-treatment was applied to flax fibre to improve the bonding between fibre and polyethylene.
Journal Article

Oil Palm Fiber Biocomposite for Automotive Industries

2010-10-05
2010-01-2030
The properties of oil palm fiber were estimated and compared with oil seed flax and industrial hemp fibers. Biocomposite of oil palm fiber and linear low density polyethylene (LLDPE) was manufactured. The effect of fiber size, fiber content and fiber treatment on dimensional stability of the biocomposite was studied. The true density of oil palm fiber is found to be 1503 kg m-₃. The oil palm fibers obtained from field contained nearly one-fourth impurities, and the equilibrium moisture contents (EMC) values of fibers nearly doubled with 25% increase in relative humidity. The dielectric constant of oil palm fiber was in the range of 7.76-8.31. The oil palm fiber resulted in thermograms with two endothermic peaks and three exothermic peaks with the first degradation temperature at 301.71°C. Alkali treatment reduced first degradation temperature to 297.1°C.
Technical Paper

Biodegradable Green Composite Boards for Industrial Application

2008-10-07
2008-01-2625
Western Canada has large acreage of oilseed flax, but unfortunately a small percentage of total crop residue (flax straw) produced annually is being commercially used. Therefore, farmers are still burning the flax straw. Flax fiber and straw has highest strength amongst the different natural fibers, therefore, the prospect of using them as biorenewable reinforcement in recycled/ virgin polymer matrices has gained attention in recent years. Flax strawboard has a potential to replace the currently used wood and other crop like wheat/barley straw boards for different industrial application. In this research Oilseed flax straw reinforced composite boards were developed using flax shives with biopolymer binder made out of recycled/ pure thermo plastic and flax fiber. Some advantages of such materials are high strength, low density, good insulation capacity against heat and moisture transfer, and biodegradability.
Technical Paper

Mechanical Performance of Recycled Thermoplastic and Flax Fiber Based Composite

2010-10-05
2010-01-2027
A new direction in biocomposite manufacturing is to integrate natural fibers and recycled polymers for manufacturing of some innovative products for various industrial uses including automotive under hood parts. The performance of these new materials are comparable to existing ones even with the replacement of synthetic fiber with biodegradable natural fiber from agricultural residue and with the shift from pure polymer to recycled polymer. Thermoplastic are reinforced with flax fiber mostly used to develop biocomppsite. Most of the research reviewed indicated that very limited work had been done on using flax fiber with recycled post consumer thermoplastic to make biocomposite. The goal of this research is to develop recycled biocomposite material by using flax fiber as a reinforcement and recycled post consumer thermoplastic as matrix and streamline the manufacturing process with optimal processing condition and fiber percentage.
Technical Paper

The Effect of Fiber Loading and Chemical Treatment on Mechanical and Thermal Properties of Jute Biocomposites

2010-10-05
2010-01-2028
This article summarizes an experimental study on the mechanical and thermal properties of high density polyethylene (HDPE) compression molding jute biocomposites. Various type of chemical treatment such as NaOH, silane treatment etc are performed to improve the adhesion between the fibers and the HDPE matrix. Variations in fiber percentage, fiber size are maintained as a function of mechanical properties and thermal properties are studied. Mechanical strength of composite shows that composites with silane and NaOH treated exhibit more mechanical strength than untreated composites. Mechanical properties are assessed by tensile, flexural and hardness test and thermal properties are assessed by melting temperature. From the result obtained, thermal characteristics of the composites can be conclude that composites made with NaOH and silane treatment of fiber exhibit more melting temperature compare to untreated one but not significantly.
Technical Paper

Current Situation of Lignocellulosic Ethanol Production in Western Canada

2010-10-05
2010-01-2043
The ethanol industry is established mainly in the United States and Europe. In the US, over 95 percent of ethanol is corn-based. This ethanol production pathway has been criticized for having an unfavourable net energy balance and significant arable land and water requirements, as well as environmental impacts such as soil erosion, loss of biodiversity, and higher volatile organic compound and NOx pollution. The legislation to limit green house gas (GHG) emissions is a key driver of lignocellulosic ethanol which has been shown to reduce GHG emissions drastically (88%). The feed versus fuel debate is also driving lignocellulosic feedstocks such as agricultural and forestry residues (canola straw), herbaceous (alfalfa, switch grass) and woody crops. For this reason, major ethanol producers such as the US have identified agricultural and forestry residues, municipal solid wastes, herbaceous and woody crops as feedstocks for the production of transportation fuel.
Journal Article

Development of Rubber and Agricultural Fiber based Biocomposite for Industrial Application

2008-10-07
2008-01-2626
Flax, which is known for its linens and oils that are used for industrial products, can also be utilized as a cost effective and environmentally acceptable approach to the creation of a partially biodegradable biocomposite. Biocomposite material is investigated by combining recycled tire rubber, flax and linear low density polyethylene (LLDPE). The manufacturing process which be used to fabricate the biocomposite product included Extrusion and Compression Molding. Optimizing and studying the composition percentages of the compounds were studied in this paper. Moreover, the properties of the product were observed by using tensile test, tearing test, water absorption test, hardness test and Differential Scanning Calorimetry.
Journal Article

Characteristics of Hybrid Fibre-Composites Boards for Potential Structural Application

2008-10-07
2008-01-2724
This work is based on comparative study of oilseed flax fibre and glass fibre reinforced composite boards for potential application in automotive industries. The material characterizations of flax and glass fibre-composites using unsaturated polyester as matrix were evaluated. Vacuum infusion was used for fabrication of composites. Flexural, tensile, water absorption and color tests were conducted on the composite boards. The density and the moisture content of flax/glass fibre mats were also measured. Three types of composite boards, including flax, glass and flax-glass sandwich were developed and characterized.
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