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In the context of CO₂ emission regulations and increase of energy prices, the downsizing of engine displacement is a widely discussed solution that allows a reduction of fuel consumption. However, high power density is required in order to maintain the power output and a good driveability. This study demonstrates the potential to strongly increase the specific power of High Speed Diesel Injection (HSDI) diesel engines. It includes the technological requirements to achieve high specific power and the optimal combination of engine settings to maximize specific power. The results are based on experimental work performed with a prototype single-cylinder engine (compression ratio of 14). Tests were conducted at full load, 4000 rpm. Part load requirements are also taken into account in the engine definition to be compatible with the targets of new emission standards.

While fuel efficiency has to be improved, future Diesel engine emission standards will further restrict vehicle emissions, particularly of nitrogen oxides. Increased in-cylinder filling is recognized as a key factor in addressing this issue, which calls for advanced design of air and exhaust gas recirculation circuits and high cooling capabilities. As one possible solution, this paper presents a 2-stage boosting breathing architecture, specially dedicated to improving the trade-off between emissions and fuel consumption instead of seeking to improve specific power on a large family vehicle equipped with a 1.6-liter Diesel engine. In order to do it, turbocharger matching was specifically optimized to minimize engine-out NOx emissions at part-load and consumption under common driving conditions. Engine speed and load were analyzed on the European driving cycle. The key operating points and associated upper boundary for NOx emission were identified.

Engine downsizing is one of the most promising engine solutions to improve efficiency, but requires higher specific performance because of a lower engine displacement. The study is based on experimental work performed with an IFP prototype single cylinder engine, representative of passenger car applications. This engine enables very high specific power, with a high level of thermal and mechanical constraints. Tests were carried out on both full load and part load operation with a prototype common rail equipment capable of very high fuel pressure (up to 250 MPa). Results show that increasing fuel flow rate using fuel injection pressure instead of increasing nozzle hole diameter is more advantageous at full load, mainly because a lower nozzle hole diameter improves air entrainment. Benefits observed with increased injection pressure are enhanced when associated with upgraded engine thermo-mechanical limits, and advanced turbo charging system.

Future emission standards for Diesel engine will require a drastic reduction of engine-out NOx emissions with very low level of particulate matter (PM), HC and CO, and keeping under control fuel consumption and combustion noise. One of the most promising way to reach this challenge is to reduce compression ratio (CR). A stringent limitation of reducing Diesel CR is currently cold start requirements. Indeed, reduction of ambient temperature leads to penalties in fuel vaporization and auto ignition capabilities, even more at very low temperature (-20°C and below). In this paper, we present the work operated on an HSDI Common rail Diesel 4-cyl engine in three area: engine tests till very low temperature (down to -25°C); in cylinder imaging (videoscope) and CFD code development for cold start operation. First, combustion chamber is adapted in order to reach low compression ratio (CR 13.7:1).

Environment protection issues regarding CO2 emissions as well as customers requirements for fun-to-drive and fuel economy explain the strong increase of Diesel engine on European market share in all passenger car segments. To comply future purposes of emission regulations, particularly dramatic decrease in NOx emissions, technology need to keep upgrading; the reduction of the volumetric compression ratio (VCR) is one of the most promising research ways to allow a simultaneous increase in power at full load and NOx / PM trade-off improvement at part load. This study describes the combustion effects of the reduction of compression ratio and quantifies improvements obtained at full load and part load running conditions on a HSDI Common Rail engine out performance (power, fuel consumption, emissions and noise). Potential and limitations of a reduced compression ratio from 18:1 to 14:1 are underlined.

Low temperature combustion concept as HCCI is one of the most promising research ways to comply future emission regulations of Diesel passenger vehicles. IFP promoted this concept with NADI™ (Narrow Angle Direct Injection) combustion design whose original approach lies on a fuel spray guided by the bowl central tip to the re-entrant. For full load operating range, one of the key issue for success is to use as much as possible available air in the combustion chamber in order to reach low value of air fuel ratio, and therefore high value of specific power and specific torque. In this study, engine tests on a single cylinder engine with NADI™ concept are performed at full load; 3-D calculations as well as air/fuel mixing process visualizations in a constant volume vessel with optical access allowed to establish criteria for helping future combustion system design for full load operation.

Modern diesel engines operate under injection pressures varying from 30 to 200 MPa and employ combinations of very early and conventional injection timings to achieve partially homogeneous mixtures. The variety of injection and cylinder pressures, as well as injector dynamics, result in different injection rates, depending on the conditions. These variations can be captured by 1-D injection models that take into account the dynamics of the injector, the cylinder and injection pressures, and the internal geometry of the nozzle. The information obtained by these models can be used to provide initial and boundary conditions for the spray modeling in a 3-D combustion code. In this paper, a methodology for coupling a 1-D injection model with a 3-D combustion code for direct-injected diesel engines is presented. A single-cylinder diesel engine has been used to demonstrate the capabilities of the model under varying injection conditions.