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Building on the experience of the Chevrolet Spark EV battery electric vehicle, General Motors (GM) has developed a propulsion system with increased capability for its next generation Chevrolet Bolt EV. It propels a new larger electric vehicle with significantly greater electric driving range. Through extensive analysis the primary propulsion system components, which include the drive unit, traction electric motor, power electronics, energy storage, and on-board charging module, were optimized individually and as an integrated system to deliver improvements in propulsion system energy, power, torque and efficiency. The results deliver outstanding EV range and fun-to-drive acceleration performance.

The General Motors Allison Two-Mode compound split parallel hybrid EP system for transit buses has been in production for over three years, accumulating over 20 million fleet miles. During this period of operation, extensive fuel economy analysis has been performed over multiple use cycles in multiple locations. This paper describes the in-use fuel economy results, as well as the hybrid system mode operations, the component utilization, and the controls improvements to maximize the hybrid fuel economy. Actual in-use data will be presented from individual vehicles, as well as the fleet averages encompassing a broad range of duty cycles. A chassis dynamometer testing results are discussed as an alternative evaluation method.