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Technical Paper

Visualization and Analysis of Condensation in Exhaust Gas Recirculation Coolers

2013-04-08
2013-01-0540
Cooled exhaust gas recirculation (EGR) is widely used in diesel engines to control engine-out NOx (oxides of nitrogen) emissions. A portion of the exhaust gases is re-circulated into the intake manifold of the engine after cooling it through a heat exchanger. EGR cooler heat exchangers, however, tend to lose efficiency and have increased pressure drop as deposit forms on the heat exchanger surface due to transport of soot particles and condensing species to the cooler walls. In this study, condensation of water vapor and hydrocarbons at the exit of the EGR cooler was visualized using a fiberscope coupled to a camera equipped with a complementary metal oxide semiconductor (CMOS) color sensor. A multi-cylinder diesel engine was used to produce a range of engine-out hydrocarbon concentrations. Both surface and bulk gas condensation were observed with the visualization setup over a range of EGR cooler coolant temperatures.
Technical Paper

An Investigation of Diesel EGR Cooler Fouling and Effectiveness Recovery

2013-04-08
2013-01-0533
Diesel engine developers are continually striving to reduce harmful NOx emissions through various calibration and hardware strategies. One strategy being implemented in production Diesel engines involves utilizing cooled exhaust gas recirculation (EGR). Although there is a significant NOx reduction potential by utilizing cooled EGR, there are also several issues associated with it, such as EGR cooler fouling and a reduction in cooler effectiveness that can occur over time. The exact cause of these issues and many others related to cooler fouling are not clearly understood. One such unanswered issue or phenomenon that has been observed in both field tested and lab tested EGR coolers is that of a recovery in EGR cooler effectiveness after a shutdown or after cycling between various conditions.
Technical Paper

Hydrogen Fueled Homogeneous Charge Compression Ignition Engine

2011-04-12
2011-01-0672
Hydrogen was used to operate a single cylinder engine in homogeneous charge compression ignition (HCCI) mode. The engine was a modified 435 cm3 single cylinder air cooled Yanmar L100V direct injection (DI) compression ignition (CI) engine. The original diesel fuel injection system was removed and a hydrogen port fuel injection (PFI) system was added, along with a 1 kW intake air heater. The piston was modified from the original re-entrant bowl piston to a dish shaped piston, while maintaining the original 21.2:1 compression ratio. The engine speed was maintained at a constant 1800 RPM. Three hydrogen fueling conditions of 25, 30, and 35 slpm were investigated, which corresponded to an excess air ratio (λ) of roughly 4.38, 3.64, and 3.16, respectively The fuel conversion efficiency for the conditions tested ranged from 23% - 27%.
Technical Paper

Cycle Efficiency and Gaseous Emissions from a Diesel Engine Assisted with Varying Proportions of Hydrogen and Carbon Monoxide (Synthesis Gas)

2011-04-12
2011-01-1194
This study investigates the combustion and emissions of a compression ignition (CI) engine operating with mixtures of hydrogen (H₂) and carbon monoxide (CO) injected with the intake air. Hydrogen and carbon monoxide were chosen as the gaseous fuels, because they represent the main fuel component of synthesis gas, which can be produced by a variety of methods and feed stocks. However, due to varying feed stock and production mechanisms, syngas composition can vary significantly. It is currently unknown how a varying H₂/CO (syngas) ratio affects the cycle efficiency and gaseous emissions. The experiments were performed on an air-cooled, naturally aspirated, direct injection diesel engine. The engine was operated at 1800 RPM with a compression ratio of 21.2:1. Two load conditions were tested; 2 bar and 4 bar net indicated mean effective pressure (IMEPⁿ). For all test conditions the added syngas demonstrated lower cycle efficiency than the diesel fuel baseline.
Technical Paper

Hydrogen as a Combustion Modifier of Ethanol in Compression Ignition Engines

2009-11-02
2009-01-2814
Ethanol, used widely as a spark-ignition (SI) engine fuel, has seen minimal success as a compression ignition (CI) engine fuel. The lack of success of ethanol in CI engines is mainly due to ethanol's very low cetane number and its poor lubricity properties. Past researchers have utilized nearly pure ethanol in a CI engine by either increasing the compression ratio which requires extensive engine modification and/or using an expensive ignition improver. The objective of this work was to demonstrate the ability of a hydrogen port fuel injection (PFI) system to facilitate the combustion of ethanol in a CI engine. Non-denatured anhydrous ethanol, mixed with a lubricity additive, was used in a variable compression ratio CI engine. Testing was conducted by varying the amount of bottled hydrogen gas injected into the intake manifold via a PFI system. The hydrogen flowrates were varied from 0 - 10 slpm.
Journal Article

Emissions Effects of Hydrogen as a Supplemental Fuel with Diesel and Biodiesel

2008-04-14
2008-01-0648
A 1.9 liter Volkswagen TDI engine has been modified to accomodate the addition of hydrogen into the intake manifold via timed port fuel injection. Engine out particulate matter and the emissions of oxides of nitrogen were investigated. Two fuels,low sulfur diesel fuel (BP50) and soy methyl ester (SME) biodiesel (B99), were tested with supplemental hydrogen fueling. Three test conditions were selected to represent a range of engine operating modes. The tests were executed at 20, 40, and 60 % rated load with a constant engine speed o 1700 RPM. At each test condition the percentage of power from hydrogen energy was varied from 0 to 40 %. This corresponds to hydrogen flow rates ranging from 7 to 85 liters per minute. Particulate matter (PM) emissions were measured using a scaning mobility particle sizer (SMPS) and a two stage micro dilution system. Oxides of nitrogen were also monitored.
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