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Effects of split injection with different EGR rate on combustion process and pollutant emissions in a DI diesel engine have been evaluated with CFD modeling. The model was validated with experimental data achieved from a Caterpillar 3401 DI diesel engine and 3D CFD simulation was carried out from intake valve closing (IVC) to exhaust valve opening (EVO). Totally 12 different injection strategies for which two injection pulses with different fuel amount for each pulse (up to 30% for the second pulse) and different separation between two pulses (up to 30° CA) were evaluated. Results show that adequate injection separation and enough fuel amount of the second pulse could form a separate 2nd stage of heat release which could reduce the peak combustion temperature and improve the oxidation of soot formed in the first heat release stage.

A newly developed heavy duty diesel engine in dual fuel mode of operation has been studied in detail. The main fuel would be natural gas presented by Methane and diesel oil as pilot injection. The importance and effects of mixture preparation and formation through ports, valves and in cylinder flow field with different swirl ratio and tumble on diesel combustion phenomena is an accepted feature which has been studied using a developed CFD model together with a KIVA3-V2 code. This analysis is capable to investigate engine geometry, valves lift, and valves timing turbo charging, and its effects on dynamic flow field with variable dual fuel ratio on power and emission levels output. This complete open cycle study of a dual fuel engine has been carried out originally and for the first time. The validation is carried out using developed codes for same engine with experimental data available from test rig later on.