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A Department of Energy funded research project currently in the final stages of completion has resulted in a web-based tool that gives non-expert users the ability to add aerodynamic devices to a CFD model of a single bogie trailer and generalized tractor model. This model was used to assess the aerodynamic performance of skirt geometries. The skirts were defined using 5 independent geometric parameters and 2 installation parameters. These parameters allow enough freedom in the geometry definition to capture the shape and installation position and angle of a wide number of commercially available skirts on the market today. Using a Design of Experiments approach, the aerodynamic drag response of the truck and trailer to any parametric change in the skirt geometry has been determined across a range of yaw angles.

A wind tunnel test program was conducted at the Langley Full Scale Tunnel (LFST) to evaluate the performance of five passive drag reduction configurations on a modern straight truck at full scale. Configurations were tested in a build-up fashion with results representing a cumulative effect. Tested configurations include a front valance, a front box fairing, a boat-tail, an ideal side-skirt, and a practical side-skirt. Configurations were evaluated over a nominal 9 degree yaw sweep to establish wind averaged drag coefficients using SAE J1252. Genuine replicate yaw sweeps were used in an uncertainty analysis. Results show up to 28% improvement in wind-averaged drag coefficient and that significant gains can be made in straight truck fuel economy, even at non-highway speeds.