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In recent years the automotive industry has been using an increasing number of high powered engines with fewer cylinders, with the goal to reduce weight and fuel consumption and hence to achieve lower CO2 emissions. In the following paper, an overview about the currently existing methods and products within the exhaust development is given which follow automotive lightweight trend. Continuous innovations in new materials, structural design and manufacturing process as well as mastering the integration of the components and modules within the system with a thorough understanding and optimization of the system behavior is enabling the reduction of weight in exhaust system. Another possibility to reduce the weight is the use of additional components such as valves. In the following, a discussion about the different types of valves is presented.

An anti-backlash camshaft gear has been developed for the Cummins B Series 4-cylinder diesel engines. This gear reduces the gear train impact to result in lower engine noise levels and improved engine sound quality. The greatest benefit is at the low idle condition, where an engine noise reduction of about 2 dB(A) has been observed. Noise reductions throughout the engine speed and load range are also significant. The first application of this noise reduction gear is for a light duty pickup truck.