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This paper describes the work performed in predicting and measuring the contribution of oil churning to the no-load losses of a commercial truck axle at typical running speeds. A computational fluid dynamics (CFD) analysis of the churning losses was conducted. The CFD model accounts for design geometry, operating speed, temperature, and lubricant properties. The model calculates the oil volume fraction and the torque loss caused by oil churning due to the viscous and inertia effects of the fluid. CFD predictions of power losses were then compared with no-load measurements made on a specially developed, dynamometer-driven test stand. The same axle used in the CFD model was tested in three different configurations: with axle shafts, with axle shafts removed, and with ring gear and carrier removed. This approach to testing was followed to determine the contribution of each source of loss (bearings, seals, and churning) to the total loss.

Ground vehicle subjecting to a blast can sustain vehicle damages and occupant injuries. Direct blast thermal and force loadings compromise vehicle structural integrity and cause damages. Computer simulations of vehicle blast wave damages can be obtained by solving the gas dynamics of the blast wave and the structural dynamics of the vehicle, through a projection of the wave's impact on the vehicle structure. There are various possible ways that the blast can cause injuries to the vehicle occupants, such as direct collision with objects instantly accelerated by the blast pressure and impact by the secondary shock waves transmitted through the platform structure. This paper describes a parallel computer simulation methodology that can potentially be applied to predict the structure damage and the associated occupant kinematics during a blast event by solving the multi-physics problem of fluid dynamics, solid dynamics, and multi-body dynamics.

Recent studies have shown that hydraulic hybrid drivelines can significantly improve fuel savings for medium weight vehicles on stop-start drive cycles. In a series hydraulic hybrid (SHH) architecture, the conventional mechanical driveline is replaced with a hydraulic driveline that decouples vehicle speed from engine speed. In an effort to increase the design space, this paper explores the use of a fixed displacement checkball piston pump in an SHH driveline. This paper identifies the potential life-limiting components of a fixed displacement checkball piston pump and examines the likelihood of surface fatigue in the check valves themselves. Numerical analysis in ABAQUS software suggests that under worst case operating conditions, cyclic pressure loading will result in low-cycle plastic deformation of check valve surfaces.

Three-dimensional numerical simulations using FLUENT [1] were performed to model the airflow over the Sunseeker, an award-winning solar car that was designed and built at Western Michigan University. Converged numerical solutions on three different grids are reported and compared with the available experimental data, which include the lift and the drag coefficients. Also reported are the results obtained by using the second-order upwinding discretization on one of the grids. The comparison shows that the computed lift coefficients agree well with the experimental data for all the three grids and the different orders of numerical methods, indicating that the pressure field is well captured. The agreement with the data for drag coefficient varies, which appears to suggest a higher degree of dependency on the grid distributions than that for the lift coefficient. These results are discussed in terms of their implications for the simulations of similar low-drag vehicles.