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Technical Paper

Evaluation of Fischer-Tropsch Fuel Performance in Advanced Diesel Common Rail FIE

2010-10-25
2010-01-2191
An increasing range of conventional and unconventional feed stocks will be used to produce fuel of varying chemical and physical properties for use in compression ignition engines. Fischer-Tropsh (F-T) technology can be used to produce fuels of consistent quality from a wide range of feed stocks. The present study evaluates the performance of F-T fuel in advanced common rail fuel injection systems. Laboratory scale tests are combined with proprietary engine and electrically driven common rail pump hydraulic rig tests to predict long-term performance. The results obtained indicate that the performance of F-T fuel is at least comparable to conventional hydrocarbon fuels and superior in a number of areas. In particular, the lubricity of F-T fuel was improved by addition of lubricity additives or FAME, with minimal wear under a wide range of operating conditions and temperatures.
Journal Article

Impact of Biodiesel Blends on Fuel Consumption and Emissions in Euro 4 Compliant Vehicles

2010-05-05
2010-01-1484
Fatty Acid Methyl Ester (FAME) products derived from vegetable oils and animal fats are now widely used in European diesel fuels and their use will increase in order to meet mandated targets for the use of renewable products in road fuels. As more FAME enters the diesel pool, understanding the impact of higher FAME levels on the performance and emissions of modern light-duty diesel vehicles is increasingly important. Of special significance to Well-to-Wheels (WTW) calculations is the potential impact that higher FAME levels may have on the vehicle's volumetric fuel consumption. The primary objective of this study was to generate statistically robust fuel consumption data on three light-duty diesel vehicles complying with Euro 4 emissions regulations. These vehicles were evaluated on a chassis dynamometer using four fuels: a hydrocarbon-only diesel fuel and three FAME/diesel fuel blends containing up to 50% v/v FAME. One FAME type, a Rapeseed Methyl Ester (RME), was used throughout.
Journal Article

Dedicated GTL Vehicle: A Calibration Optimization Study

2010-04-12
2010-01-0737
GTL (Gas-To-Liquid) fuel is well known to improve tailpipe emissions when fuelling a conventional diesel vehicle, that is, one optimized to conventional fuel. This investigation assesses the additional potential for GTL fuel in a GTL-dedicated vehicle. This potential for GTL fuel was quantified in an EU 4 6-cylinder serial production engine. In the first stage, a comparison of engine performance was made of GTL fuel against conventional diesel, using identical engine calibrations. Next, adaptations enabled the full potential of GTL fuel within a dedicated calibration to be assessed. For this stage, two optimization goals were investigated: - Minimization of NOx emissions and - Minimization of fuel consumption. For each optimization the boundary condition was that emissions should be within the EU5 level. An additional constraint on the latter strategy required noise levels to remain within the baseline reference.
Technical Paper

Diesel Engine Performance and Emissions when First Generation Meets Next Generation Biodiesel

2009-06-15
2009-01-1935
Limits on the total future potential of biodiesel fuel due to the availability of raw materials mean that ambitious 20% fuel replacement targets will need to be met by the use of both first and next generation biodiesel fuels. The use of higher percentage biodiesel blends requires engine recalibration, as it affects engine performance, combustion patterns and emissions. Previous work has shown that the combustion of 50:50 blends of biodiesel fuels (first generation RME and next generation synthetic fuel) can give diesel fuel-like performance (i.e. in-cylinder pressure, fuel injection and heat release patterns). This means engine recalibration can be avoided, plus a reduction in all the regulated emissions. Using a 30% biodiesel blend (with different first and next generation proportions) mixed with Diesel may be a more realistic future fuel.
Technical Paper

Improvement of DI Diesel Engine System by Utilizing GTL Fuels Characteristics

2009-06-15
2009-01-1933
Gas To Liquid (GTL) fuels synthesized from natural gas are known as clean fuels. Therefore, GTL fuels have been expected to be a promising option that can reduce the NOx and PM emissions from diesel engines and contribute to the energy security. In this study, in order to clarify the emission reduction potentials, the improvement of DI diesel engine and aftertreatment systems were investigated by utilizing GTL fuels characteristics. To achieve a further reduction of both NOx and PM emissions, the combustion chamber, injection pattern and EGR calibration were modified. From the results of tests, the engine out NOx emissions were reduced to the Euro 6 regulation level and in parallel the expected deteriorations of HC emission and fuel consumption were suppressed because of the characteristics of high cetane number and zero poly-aromatics hydrocarbons. Additionally, an aftertreatment system was optimized to GTL fuel in order to improve NOx conversion efficiency.
Technical Paper

Benefits of GTL Fuel in Vehicles Equipped with Diesel Particulate Filters

2009-06-15
2009-01-1934
Synthetic fuels are expected to play an important role for future mobility, because they can be introduced seamlessly alongside conventional fuels without the need for new infrastructure. Thus, understanding the interaction of GTL fuels with modern engines, and aftertreatment systems, is important. The current study investigates potential benefits of GTL fuel in respect of diesel particulate filters (DPF). Experiments were conducted on a Euro 4 TDI engine, comparing the DPF response to two different fuels, normal diesel and GTL fuel. The investigation focused on the accumulation and regeneration behavior of the DPF. Results indicated that GTL fuel reduced particulate formation to such an extent that the regeneration cycle was significantly elongated, by ∼70% compared with conventional diesel. Thus, the engine could operate for this increased time before the DPF reached maximum load and regeneration was needed.
Technical Paper

Hydrogen Rich Gas Production in a Diesel Partial Oxidation Reactor with HC Speciation

2009-04-20
2009-01-0276
In the present work, the partial oxidation of diesel (US07), rapeseed methyl ester (RME) and low temperature Fischer - Tropsch synthetic diesel (SD), almost 100% paraffinic, was investigated for the purpose of hydrogen and intermediate hydrocarbon species production over a prototype reforming catalyst, for the potential use in hydrocarbon selective catalytic reduction (HC-SCR) of nitrogen oxide (NOx) emissions from diesel engines. The presence of small amounts of hydrogen can substantially improve the effectiveness of hydrocarbons in the selective reduction of NOx over lean NOx catalysts, particularly at low temperatures (150-350°C). In this study, the partial oxidation reactor was operating at the same input power (kW), based on the calorific values of the fed fuel. Hydrogen production was as high as 19%, from the partial oxidation of SD fuel, and dropped to 17% and 14% for RME and US07 diesel, respectively.
Technical Paper

Emissions Performance of Shell GTL Fuel in the Context of Future Fuel Specifications

2006-10-16
2006-01-3325
Worldwide concern about air quality has led to ever-tougher emissions legislation for vehicles and a concomitant tightening of fuel specifications. However, not all countries or regions will move at the same rate. For example, parts of Europe and the US have already seen the introduction of the so-called “sulphur-free” fuels (i.e. <10 and <15ppm S). However, in many developing countries there are fuel specifications with sulphur limits in higher range of 1500 - 2500ppm, and other properties are also more relaxed, such as distillation or density. For a future world where larger volumes of GTL Fuel are available (2010 and beyond), it is essential to know the environmental impact of using both neat GTL and GTL blends, when compared to conventional market diesel. Moreover it is important to take into account the significant variation still anticipated for specifications of diesel between different countries.
Technical Paper

Effects of GTL Fuel Properties on DI Diesel Combustion

2005-10-24
2005-01-3763
Reduction of vehicle exhaust emissions is an important contributor to improved air quality. At the same time demand is growing for new transportation fuels that can enhance security and diversity of energy supply. Gas to Liquids (GTL) Fuel has generated much interest from governments and automotive manufacturers. It is a liquid fuel derived from natural gas, and its properties - sulphur free, low polyaromatics and high cetane number - make it desirable for future clean light-duty diesel engines. In this paper, the effects of distillation characteristics and cetane number of experimental GTL test fuels on direct injection (DI) diesel combustion and exhaust emissions were investigated, together with their spray behaviour and mixing characteristics. The test results show that the lower distillation test fuels produce the largest reductions in smoke and PM emissions even at high cetane numbers. This is linked to the enhanced air/fuel mixing of the lighter fuel in a shorter time.
Technical Paper

Future fuels and lubricant base oils from Shell Gas to Liquids (GTL) technology

2005-05-11
2005-01-2191
Shell was the first oil marketer to bring to commercial scale, Gas to Liquids (GTL) technology for fuels and base oils production. This started with the commissioning of the multi-purpose GTL facility at Bintulu, Malaysia in 1993. The plant produces both automotive gas oil (GTL Fuel) as well as a number of speciality products including detergent feedstocks, a range of Fisher-Tropsch commercial wax grades, and a feedstock for base oils production. The base oil feedstock has been shipped to Shell facilities in Japan and France since 1994 where it is solvent de-waxed to produce the first commercially available GTL base oils. The GTL Fuel is currently being used in premium diesels in Germany, Greece and Thailand. Shell has announced in 2003 its intention to build two world scale GTL trains in Qatar and this will include substantial fuels and base oils facilities.
Technical Paper

Fuel Property, Emission Test, and Operability Results from a Fleet of Class 6 Vehicles Operating on Gas-To-Liquid Fuel and Catalyzed Diesel Particle Filters

2004-10-25
2004-01-2959
A fleet of six 2001 International Class 6 trucks operating in southern California was selected for an operability and emissions study using gas-to-liquid (GTL) fuel and catalyzed diesel particle filters (CDPF). Three vehicles were fueled with CARB specification diesel fuel and no emission control devices (current technology), and three vehicles were fueled with GTL fuel and retrofit with Johnson Matthey's CCRT™ diesel particulate filter. No engine modifications were made. Bench scale fuel-engine compatibility testing showed the GTL fuel had cold flow properties suitable for year-round use in southern California and was additized to meet current lubricity standards. Bench scale elastomer compatibility testing returned results similar to those of CARB specification diesel fuel. The GTL fuel met or exceeded ASTM D975 fuel properties. Researchers used a chassis dynamometer to test emissions over the City Suburban Heavy Vehicle Route (CSHVR) and New York City Bus (NYCB) cycles.
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