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Journal Article

Development of A New Model for Roll-Plane Active Hydraulically Interconnected Suspension

2014-04-01
2014-01-0053
In this paper, a more sophisticated mathematical linear model for a roll-plane active hydraulically interconnected suspension (HIS) system was developed. Model parameters tuning were then carried out, which resulted in a model that is capable of producing rather accurate estimation of the system, with significant improvements over models built previously. For the verification of the new model, two simulations and corresponding experiments are conducted. Data comparisons between the simulations and experiments show high consistent responses of the model and the real system, which validated the robustness and accuracy of the new mathematical model. In this process, the characteristics of the pressure response and the rise time inside the actuators have been revealed due to the presence of the flow.
Journal Article

H∞ Control of a Novel Low-Cost Roll-Plane Active Hydraulically Interconnected Suspension: An Experimental Investigation of Roll Control under Ground Excitation

2013-04-08
2013-01-1238
In order to make the active suspension more affordable, a novel low-cost active hydraulically interconnected suspension is developed, assembled and tested onto a sport utility vehicle. H∞ roll control strategy is employed to control vehicle body's roll motion. The hydraulic suspension model used for deriving the H∞ controller is estimated experimentally from the testing data. The active suspension model is then combined with the half-car model through their mechanical-hydraulic interface in the cylinders. The weighting function design of the H∞ control is provided. On a 4-post-test rig, the active suspension with H∞ control is validated with several road excitations. The test rig and experimental setup are explained and the obtained results are compared. The effectiveness of the designed H∞ controller is verified by the test data, with a considerable roll angle reduction in the three tests presented.
Journal Article

Design of Hydraulically Interconnected Suspension Systems for Tri-axle Straight Trucks with Rear Tandem Axle Bogie Suspensions

2013-04-08
2013-01-1237
This study has proposed a new roll-resistant hydraulically interconnected suspension (HIS) system for a tri-axle straight truck with rear tandem axle bogie suspension to suppress the roll motion of truck body. The equations of motion of the mechanical and hydraulic coupling system are established by incorporating the hydraulic forces as external forces into the mechanical subsystem, in which the hydraulic forces are derived using impedance transfer matrix method and related to the state vectors of mechanical subsystem at the boundaries. Based on the derived equations of the coupling system, modal analysis method is employed to investigate the dynamic characteristics, including natural frequencies, mode shapes and dynamic responses. The results indicate that the proposed HIS system can effectively enhance the natural frequencies of truck body pitch and roll modes, and significantly increase the mode damping. The mode shapes of truck body are also changed.
Technical Paper

Performance Improvement of a Two Speed EV through Combined Gear Ratio and Shift Schedule Optimization

2013-04-08
2013-01-1477
This paper proposes an approach to optimize the economy performance of a two-speed electric vehicle (EV) by combining gear shifting schedule design and gear ratios selection. Mathematic models for the two-speed EV subsystems are developed, including those of the battery module, electric machine, the driver, transmission and vehicle. Then a procedure for obtaining the optimal gear ratio pairs and corresponding shift schedule for the two-speed EV is presented in detail. The optimized EV powertrain parameters can not only ensure that basic requirements in dynamic performance are achieved, but realize the optimal economic performance of the EV as well. In order to investigate the effectiveness of the proposed method for EV design, simulations based on the developed powertrain model is conducted using different test driving cycles, including NEDC and constant speed. Results of these simulations validate the effectiveness of the proposed optimization method.
Technical Paper

Experimental Comparison of Anti-Roll Bar with Hydraulically Interconnected Suspension in Articulation Mode

2013-04-08
2013-01-0710
A detailed experimental study to quantitatively compare a roll-plane hydraulically interconnected suspension with anti-roll bar in articulation (warp) mode is presented in this paper. Anti-roll bar as part of conventional vehicle suspension system is a standard configuration widely used in road vehicles to provide the essential roll-stiffness to enhance vehicle handling and safety during fast cornering. However the drawback of anti-roll bar is apparent that they limit the wheels' travel on uneven road surface and weaken the wheel/ground holding ability, particularly in articulation mode. Roll-plane Hydraulically Interconnected Suspension (HIS) system, as a potential replacement of anti-roll bar, could effectively increase vehicle roll-stiffness and provide the tunable damping effect, without compromising vehicle's flexibility in articulation mode.
Journal Article

Experimental Investigation of a Hydraulically Interconnected Suspension in Vehicle Dynamics and Stability Control

2012-04-16
2012-01-0240
Mainly motivated by developing cost-effective vehicle anti-roll systems, hydraulically interconnected suspension has been studied in the past decade to replace anti-roll bars. It has been proved theoretically and practically that hydraulic suspensions have superior anti-roll ability over anti-roll bars, and therefore they have achieved commercial success in racing cars and luxury sports utility vehicles (SUVs). However, since vehicle is a highly coupled complex system, it is necessary to investigate/evaluate the hydraulic-suspension-fitted-vehicle's dynamic performance in other aspects, apart from anti-roll ability, such as ride comfort, lateral stability, etc. This paper presents an experimental investigation of a SUV fitted with a hydraulically interconnected suspension under a severe steady steering maneuver; the result is compared with a same type vehicle fitted with anti-roll bars.
Journal Article

Transient Responses of a Hydraulic Power Assisted Vehicle Steering System

2011-04-12
2011-01-0984
This paper presents a comprehensive model of a hydraulic power steering system for predicting the transient responses under various steering inputs. The first principles of multi-body system dynamics and fluid mechanics are applied to model key nonlinear components and in particular, the rotary spool valve, piped fluid lines, the frictional coupling between multiple contacting surfaces with use of the empirical data. The system model, which integrates together all of lump masses, fluid line elements and hydraulic components, is formulated using the state space representation approach. It contains time-variant coefficient matrices resulting from the nonlinearities in the fluids systems. A numerical simulation scheme is developed to obtain the system transient responses and the results are compared with those measured from the tests.
Journal Article

Robust Yaw Moment Control for Vehicle Handling and Stability

2009-04-20
2009-01-0578
This paper presents a robust controller design method for improving vehicle lateral stability and handling performance. In particular, the practical load variation will be taken into account in the controller synthesis process such that the controller can keep the vehicle lateral stability and handling performance regardless of the load variation. Based on a two-degree-of-freedom (2-DOF) lateral dynamics model, a model-based Takagi-Sugeno fuzzy control strategy is applied to design such a controller and the sufficient conditions for designing such a controller are given in terms of linear matrix inequalities (LMIs) which can be solved efficiently using currently available numerical software. Numerical simulations are used to validate the effectiveness of the proposed control approach.
Technical Paper

Experimental and Theoretical Investigation into the Dynamics of a Half-Car with an Interconnected Passive Suspension

2009-04-20
2009-01-0579
In this paper, a previously derived theoretical model of an integrated hydraulically interconnected suspension (HIS) half-car system is experimentally validated. The paper outlines the development of the HIS fluid system model and its integration into a four degree-of-freedom, roll-plane half-car system. An experimental approach to validate the model is outlined, and the resulting purpose-built half-car test facility is described in detail. Experimental results from both free and forced vibration testing are presented and compared with model-based simulations. In general, very good agreement is observed. Limitations of the testing approach and reasons for any discrepancies are discussed. Finally, the broader implications of the obtained results in terms of practical HIS system design are considered.
Technical Paper

Identification of Inertial Parameters of an On-Road Vehicle

2007-05-15
2007-01-2220
During normal use vehicles are loaded in multiple configurations that directly alter their inertial properties. A method of accurately identifying and tracking these changes would benefit the many vehicle subsystems that rely on the accuracy of these parameters. In this paper a novel method is presented to determine the inertial properties of a vehicle from the measured sprung mass vibration responses, without the need of sophisticated measuring devices or specialized test rigs. After a brief description of the theoretical basis of the method, experimental results are presented which show estimation of the inertial properties is possible. The results validate the accuracy and applicability of the method and illustrate that the vehicle inertial properties can be obtained even when certain system parameters, such as damping coefficients, are assumed unknown.
Technical Paper

Hydraulically Interconnected Suspension Parameter Sensitivity in Half-Car Ride Performance

2007-04-16
2007-01-0583
In this paper, the development of a hydraulically interconnected suspension (HIS) system model and the integration of this model into a four degree-of-freedom half-car system is briefly introduced. The appropriate frequency response functions are derived in order to simulate the system response to a stochastic road profile. The sprung mass vertical and roll accelerations, the dynamic normal tyre force, and the suspension deflection are considered in the frequency domain up to 20 Hz. Four key hydraulic system parameters are identified and investigated to gauge their effects on the system's dynamic performance. The results indicate that HIS system performance can be greatly affected by these hydraulic parameters.
Technical Paper

Transient Characteristics of a Hydraulically Interconnected Suspension System

2007-04-16
2007-01-0582
This paper describes vehicle dynamic models that capture the large amplitude transient characteristics of a passive Hydraulically Interconnected Suspension (HIS) system. Accurate mathematical models are developed to represent pressure-flow characteristics, fluid properties, damper valves, accumulators and nonlinear coupling between mechanical and fluid systems. The vehicle is modeled as a lumped mass system with half- and full-car configurations. The transient performance is demonstrated by numerical integration of the second-order nonlinear differential equations. The stiffness and damping characteristics corresponding to vehicle bounce, roll and pitch motions are extracted from the transient simulation. Simulation results clearly demonstrate the superiority of the HIS system during vehicle handling and stability by providing additional roll stiffness and reduced articulation stiffness.
Technical Paper

Robust Active Roll Controller Design for Vehicles Considering Variable Speed and Actuator Delay

2007-04-16
2007-01-0825
A robust controller design method for vehicle roll control with variable speed and actuator delay is presented. Based on a three-degree-of-freedom (3DOF) yaw-roll model, the H∞ performance from the steering input to the vehicle body roll angle is considered. The design approach is formulated in terms of the feasibility of delay-dependent matrix inequalities. By combining the random search of genetic algorithms (GAs) and the efficient solution of linear matrix inequalities (LMIs), the state feedback controllers can be obtained. The approach is validated by simulations showing that the designed controllers can achieve good performance in roll control.
Technical Paper

Sensitivity of Key Parameters to Dynamics of Hydraulic Power Steering Systems

2005-05-16
2005-01-2389
A comprehensive mathematical model of a typical hydraulic power rack and pinion steering system is developed, and the dynamic characteristics of the steering system are analyzed. The mechanism, hydraulic supply lines and the rotary spool valve of a hydraulic power steering system are included in the model, and the numerical calculation is conducted to investigate the sensitivities of the key parameters of the steering system. The results show that the profile of the spool valve and the fluctuation of flow rates significantly affect the dynamic characteristics the steering system.
Technical Paper

Development of a Clunk Simulation Model for a Rear Wheel Drive Vehicle With Automatic Transmission

2005-05-16
2005-01-2292
A reduced model is developed for transient analysis of gear rattle in an automatic transmission (AT) powertrain. Linear modal analysis for the reduced order model compares well with a detailed model that includes planetary gear dynamics. Clearance type lash functions are used for the reduced geared coordinates of the automatic transmission and final drive. Impacts within the gear pairs are affected by the engine surging, shaft stiffness, component inertias, engine harmonics, drag torques, braking, viscous damping and vehicle load. The occurrence of these impacts, or clunk, from shuffle and axle oscillations is demonstrated under typical driving conditions.
Technical Paper

An Investigation into Dynamics and Stability of a Powertrain with Half-Toroidal Type CVT

2004-08-23
2004-40-0034
This paper presents a study on the dynamics and stability of a conventional powertrain with a Halt Toroidal (HT) type Continuously Variable Unit (CVU). A mathematic system model of the powertrain is assembled from parametric finite elemens that are formulated from lumped mass, torsional stiffness and damping and varying gear rations. Simulations have been carried out to investigate the transient behaviour of the powertrain. The damping within the system has been varied to investigate its effect on the dynamic stability of the powertrain. The obtained results show that transient responses of input and output rollers of the HT-CVU exist when clutch changes during vehicle acceleration period starting from stand-still condition. Sever or even unstable responses of HT-CVU take place if the damping is insufficient in HT-CVU and typres not only in the initial acceleration period but also in later period after the clutch change.
Technical Paper

An Investigation into Dynamics and Stability of a Powertrain with Half-Toroidal Type CVT

2004-08-23
2004-40-0050
This paper presents a study on the dynamics and stability of a conventional powertrain with a Half Toroidal (HT) type Continuously Variable Unit (CVU). A mathematic system model of the powertrain is assembled from parametric finite elements that are formulated from lumped mass, torsional stiffness and damping and varying gear ratios. Simulations have been carried out to investigate the transient behaviour of the powertrain. The damping within the system has been varied to investigate its effect on the dynamic stability of the powertrain. The obtained results show that transient responses of input and output rollers of the HT-CVU exist when clutch changes during vehicle acceleration period starting from standstill condition. Severe or even unstable responses of HT-CVU take place if the damping is insufficient in HT-CVU and tyres not only in the initial acceleration period but also in later period after the clutch change.
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