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Technical Paper

CFD Simulation of a Supercritical CO2 Rolling Rotor Expander for Waste Heat Recovery System of Engines

2018-04-03
2018-01-0058
The supercritical CO2 power cycle system for waste heat recovery (WHR) of internal combustion engine (ICE) has widely been concerned as a research hotspot. And the expander is a key component in the supercritical CO2 power system. Rolling rotor expander has the following advantages: compact size, light weight, less moving parts, high stability and long service life, which qualify it a very suitable choice for engine’s waste heat recovery system. For a self-designed rolling rotor expander using supercritical CO2 as its working fluid, FLUENT software was used to simulate its internal flow field in this study, obtaining the changes of the internal pressure field and turbulent kinetic energy. The causes of local vortex in the expansion process were analyzed. Under different working conditions of the expander, the change of internal pressure and the distribution of P-V curve were observed, and the work capacity under different inlet pressure was analyzed.
Technical Paper

Study of CO2/Hydrocarbons Mixture as the Working Fluids for Engine Waste Heat Recovery

2018-04-03
2018-01-0049
Transcritical Rankine cycle (TRC) is a promising technology for the engine waste heat recovery due to its good temperature matching ability for the waste heat sources. As for the high-temperature engine exhaust, working fluids selection has been an essential issue without a good solution. It was found in this research that mixtures of CO2 and small molecule hydrocarbons are the potential working fluids for the engine waste heat recovery, since they have good chemical stability and thermal performance. Besides, CO2 can be used as the retardant to suppress the flammability of hydrocarbons to ensure safety. In this research, CO2 mixed with five small molecule hydrocarbons are proposed as the working fluids. A thermodynamic model of TRC system is established to evaluate the thermal performance of those mixtures. The effects of mass fraction of CO2, turbine inlet temperature and pressure are investigated. The influence of composition shift is also discussed.
Technical Paper

Experimental Study on Combustion Characteristics of Methane/Gasoline Dual-Fuel in a SI Engine at Different Load Conditions

2018-04-03
2018-01-1140
Methane as an attractive alternative fuel offers the most potential in clean combustion and low CO2 emissions. In this work, combustion characteristics of methane/gasoline dual-fuel were investigated in a spark-ignited engine with port-injection of methane and direct-injection of gasoline, allowing for variations in methane addition and excess air coefficient. Engine experimental results showed that under low load conditions, as methane mass rate was raised, there was a promotion in methane/gasoline dual-fuel combustion, and this became more obvious at lean conditions. Similar observations were also obtained when the engine was operated at intermediate load conditions, but a prolonged combustion duration was found with the methane addition. Further analysis showed that the promotion of methane/gasoline dual-fuel combustion with methane addition mainly occurred in the early stage of combustion, especially for lean conditions.
Technical Paper

Part-Load Performance Analysis of an Electricity-Cooling Cogeneration System for Engine Waste Heat Recovery

2018-04-03
2018-01-1375
Gaseous fuel internal combustion engines (gas engines) for electric generating are important primary movers in distributed energy systems. However, the average thermal efficiency of the gas engine is just about 30%-40% and most of the waste heat is discharged by exhaust. So it is very meaningful to recover the exhaust waste heat. Electricity-cooling cogeneration system (ECCS) inclusive of a steam Rankine cycle (RC) and an absorption refrigeration cycle (ARC) is an effective way for recovering exhaust waste heat of gas engine. Partload performance analysis of ECCS is of great significance due to the frequently varied working conditions of gas engines in practical operation. In this paper, an off-design simulation model of ECCS is firstly established by Matlab. Then the effects of the engine working condition on the performance of ECCS are analyzed by this model.
Technical Paper

Simulation Research of the Structural Downsizing of SCR Reactor

2017-10-08
2017-01-2387
Currently, selective catalytic reduction (SCR) is one of the main after-treatment systems to control diesel engine NOx emission. But the SCR system is bulky, considering the limited installation space. Therefore, the design of SCR system with the compact structure and reliable performance is one of the essential topics. In this study, the structure parameters, such as catalyst cross-sectional area, catalyst length, substrate wall thickness, coating thickness, channels per square inch (CPSI) of substrate, are taken into consideration to study their effects on the SCR performance and narrow the scope of various structural parameters for the following optimization study. Then, the structural parameters of the SCR reactor are optimized by considering the coupling relationship among these structural parameters by using the Response Surface Methodology (RSM) at high load of diesel engine.
Technical Paper

Fluid Selection and Thermodynamic Analysis of an Electricity-Cooling Cogeneration System Based on Waste Heat Recovery from Marine Engine

2017-03-28
2017-01-0159
The environmental issues combined with the rising of crude oil price have attracted more interest in waste heat recovery of marine engine. Currently, the thermal efficiency of marine diesels only reaches 48~51%, and the rest energy is rejected to the environment. Meanwhile, energy is required when generating electricity and cooling that are necessary for vessels. Hence, the cogeneration system is treated as the promising technology to conform the strict environment regulation while offering a high energy utilization ratio. In this paper, an electricity and cooling cogeneration system combined of Organic Rankine Cycle (ORC) and Absorption Refrigeration Cycle (ARC) is proposed to recover waste heat from marine engine. ORC is applied to recover exhaust waste heat to provide electricity while ARC is used to utilize condensation heat of ORC to produce additional cooling.
Technical Paper

Effects of Lube Oil Sulfur and Ash on Size, Morphology and Element Composition of Diesel Particles

2016-04-05
2016-01-0999
In this paper, the influence of sulfur and ash fraction of lubricating oil on particle emissions was investigated via experimental works. Especially, we focus on the characterizations like size distribution, morphology and element composition in diesel particles. All of the research was done on a two-cylinder diesel engine under different load conditions. Five kinds of lubricating oils with different levels of sulfur and ash fraction were used in this study, among which a kind of 5W-30 (ACEA, C1) oil was used as baseline oil. Diesel primary particles were collected by thermophoretic system, and analyzed by transmission electron microscopy and energy dispersive X-ray spectrum technique, respectively. Conclusions drawn from the experiments indicate that the sulfur and ash change the primary particle emissions directly.
Technical Paper

Numerical Investigation of the Effect of Alcohol-Diesel Blending Fuels on the Spray-Wall Impingement Process

2016-04-05
2016-01-1276
Impingement of spray against the cylinder wall or piston bowl is an unavoidable physical process in homogeneous charge compression ignition (HCCI) and premixed charge compression ignition (PCCI) engines using early injection strategy. It directly affects fuel-air mixture formation, combustion and exhaust emission. In addition, the alcohol fuels such as methanol, ethanol and n-butanol are regarded as hopeful alternative fuels as well as fuel additive for HCCI and PCCI diesel engines to improve the emission level. The better understanding for the effect of alcohol-diesel blending fuel on the spray-wall impingement process is helpful for the improvement of HCCI and PCCI diesel engines. In this paper, the effects of three different alcohol-diesel blending fuels (methanol, ethanol and n-butanol) on the spray-wall impingement process were studied. Numerical investigation was performed in AVL FIRE code.
Technical Paper

Effect of Operating Parameters on Thermal Behaviors of Lithium-Ion Battery Pack

2016-04-05
2016-01-1211
Power lithium-ion battery is the core component of electric vehicles and hybrid electric vehicles (EVs and HEVs). Thermal management at different operating conditions affects the life, security and stability of lithium-ion battery pack. In this paper, a one-dimensional, multiscale, electrochemical-thermal coupled model was applied and perfected for a flat-plate-battery pack. The model is capable of predicting thermal and electrochemical behaviors of battery. To provide more guidance for the selection of thermal management, temperature evolutions and distributions in the battery pack at various ambient temperatures, discharge rates and thermal radiation coefficients were simulated based on six types of thermal management (adiabatic, natural convection, air cooling, liquid cooling, phase change material cooling, isothermal).
Technical Paper

The Performance of Rankine Cycle as Waste Heat Recovery System for a Natural Gas Engine at Variable Working Conditions

2016-04-05
2016-01-0237
Because of the great resources potential and the feature of low pollution of gaseous fuel, gaseous fuel internal combustion engines (gas engines) have been paid more and more attention. However, their average thermal efficiency is just about 30-40% wasting a huge amount of energy by exhaust, cooling water and so on, so waste heat recovery is very meaningful. Both the RC (steam Rankine Cycle) and the ORC (Organic Rankine Cycle) are regarded as the suitable way of WHR (waste heat recovery) for internal combustion engines. Therein, RC is usually used in large engines. The WHR system is always designed at rated work condition, while the gas engine may often work at different conditions. This makes the property of the waste heat source change, which affects the performance of WHR system, so it is very important to research its performance at variable working conditions.
Technical Paper

Numerical Investigation of the Effect of Spray Cone Angle on Mixture Formation and CO/Soot Emissions in an Early Injection HCCI Diesel Engine

2015-04-14
2015-01-1070
Impingement of injected fuel spray against the cylinder liner (wall wetting) is one of the main obstacles that must be overcome in order for early injection Homogeneous Charge Compression Ignition (EI HCCI) combustion. In the strategies to reduce or prevent wall wetting explored in the past, limiting the spray cone angle was proved to be a useful approach. This paper is presented to study the effect of the spray cone angle on the mixture formation, particularly the region near the cylinder wall (wall wetting region), and CO/Soot emissions of an EI HCCI diesel engine. Three-dimensional modeling was performed in AVL FIRE code. The calculation grid was divided into three regions which were defined as the combustion chamber region, the wall wetting region, and the central regions. The history of the CO/soot mass of each region and the equivalent ratio/temperature (φ-T map) of wall wetting region were analyzed.
Technical Paper

Elasto-Hydrodynamic Lubrication Performance of Cylinder Liner-Piston Ring and the Friction Experimental Verification

2014-04-01
2014-01-1668
In the present paper, a three-dimensional numerical analysis model based on elastic deformation was applied to analyze the compression top piston ring-liner friction of heavy duty diesel engine, considering the rheological lubrication, the newton fluid model was applied to the numerical analysis. The result illuminates that the turning point of friction transforms from rigid hydrodynamic lubrication to elastohydrodynamic lubrication is around 4°∼8°CRA BTDC (crank angle before top dead center) on the compression stroke in this calculation model. In comparison, the surface elastic deformation was started near 10°CRA BTDC on the compression stroke which is significantly clearer than the lubricant elastic deformation. A friction tester was applied to verify the calculation results. The experiment proved that the model based on elastic deformation is closer to the actual situation and the calculation result at a lower temperature is more precise than that of higher temperature.
Technical Paper

Simulation and Analysis of an ORC-Desalination Combined System Driven by the Waste Heat of Charge Air at Variable Operation Conditions

2014-04-01
2014-01-1949
Currently, the thermal efficiency of vessel diesels only reaches 48∼51%, and the rest energy is rejected to the environment in forms of exhaust, cooling water, engine oil and so on. Meanwhile, energy is required when generating electricity and fresh water that are necessary for vessels. A system that combines the ORC thermal electric generation system with the single-effect evaporating desalination system simultaneously driven by waste heat of charge air is proposed. The research object was 12S90ME-C9.2 diesel engine produced by MAN corp., and a calculation model of the system is built by MATLAB. The variation of the output power, the thermal efficiency and the freshwater production with some operational parameters of the combined system are calculated and analyzed.
Technical Paper

Research on the Effect of Urban Road Traffic Soundscape on Drivers' Psychological Acoustics

2014-04-01
2014-01-0439
Like outside scenery, the car interior noise and road condition will affect the driver's mental state when driving. In order to explore the influence of external visual and auditory factors on the driver's mood in the driving process based on research of traffic soundscape, this paper has selected four backbone roads of Tianjin city (China) to test and drive a gasoline passenger vehicle at different speeds. Near Acoustic Holographic was used to scan interior acoustic field distribution, while the tracking shot of the driver's location was recorded by a Sony camera. People with different characteristics were invited to watch the video and completed a self-designed survey questionnaire. The external factors affecting the driver's mood were explored by analyzing all these data.
Technical Paper

Theoretical Analysis of a Combined Thermoelectric Generator (TEG) and Dual-loop Organic Rankine Cycle (DORC) System Using for Engines' Exhaust Waste Heat Recovery

2014-04-01
2014-01-0670
This paper presents a model system TEG-DORC that employs thermoelectric generator (TEG) as a topping cycle integrated with a dual-loop organic Rankine bottoming cycle (DORC) to recover exhaust heat of internal combustion engine (ICE). The thermodynamic performance of TEG-DORC system is analyzed based on the first and second law of thermodynamics when system net output power Wnet, thermal efficiency ηth, exergy efficiency ηe and volumetric expansion ratio are chosen as objective functions. The model has many parameters that affect combined system performance such as TEG scale, evaporation pressure of high temperature ORC loop (HT loop) Pevp,HT, condensation temperature of HT loop Tcond,HT. It is suggested that HT loop has a vital influence on system performance.
Journal Article

Thermodynamic Analysis of a Novel Combined Power and Cooling Cycle Driven by the Exhaust Heat Form a Diesel Engine

2013-04-08
2013-01-0858
A novel combined power and cooling cycle based on the Organic Rankine Cycle (ORC) and the Compression Refrigeration Cycle (CRC) is proposed. The cycle can be driven by the exhaust heat from a diesel engine. In this combined cycle, ORC will translate the exhaust heat into power, and drive the compressor of CRC. The prime advantage of the combined cycle is that both the ORC and CRC are trans-critical cycles, and using CO₂ as working fluid. Natural, cheap, environmentally friendly, nontoxic and good heat transfer properties are some advantages of CO₂ as working fluid. In this paper, besides the basic combined cycle (ORC-CRC), another three novel cycles: ORC-CRC with an expander (ORC-CRCE), ORC with an internal heat exchanger as heat accumulator combined with CRC (ORCI-CRC), ORCI-CRCE, are analyzed and compared.
Technical Paper

Experimental Study the Influence of EP Antiwear Additive on Particle Emissions in Diesel Engines

2013-04-08
2013-01-1566
We studied the influence of extreme pressure (EP) antiwear additive on the emission and distribution of particulate matters (PMs), since EP antiwear additive is necessary to improve the property of lubricating oil with the downsizing development of engines. We used a four-cylinder, turbocharged, and inter-cooled system with SAE15W-40 lubricant diesel engine. Pure diesel and fuel blends with varying weight percentages (0.5%, 1.0%, and 1.5%) of EP antiwear additive were used. Engine speed increased by increments of 400 from 1,200 rpm to 2,800 rpm under medium load and full load. The DMS500 was used to acquire particle data, and the Wave Book was employed to record oil and cylinder pressure. Conclusions drawn from the experiments suggest that EP antiwear additive has significant effects on PM emissions and distributions. Increments and decrements were observed on the number of accumulation mode particles and nucleation mode particles with BDAW-0.5.
Technical Paper

Simulations of a Bottoming Organic Rankine Cycle (ORC) Driven by Waste Heat in a Diesel Engine (DE)

2013-04-08
2013-01-0851
A bottoming waste-heat-recovery (WHR) model based on the Organic Rankine Cycle (ORC) is proposed to recover waste heat from exhaust gas and jacket water of a typical diesel engine (DE). The ORC model is detailed built based upon real structural and functional parameters of each component, and is able to precisely reflect the working process of the experimental ORC system constructed in lab. The DE is firstly tested to reveal its energy balance and the features of waste heat. The bottoming ORC is then simulated based on experimental data from the DE bench test using R245fa and R601a as working fluid. Thermodynamic evaluations are done on key parameters like waste heat recovered, expansion power, pump power loss and system efficiency. Results indicate that maximum expansion power and efficiency of the ORC are up to 18.8kW and 9.6%. Influences of engine condition, fluid mass flow and evaporating pressure on system performance are analyzed and meaningful regularities are revealed.
Technical Paper

Theoretical Analysis of Engine Waste Heat Recovery by the Combined Thermo-Generator and Organic Rankine Cycle System

2012-04-16
2012-01-0636
The combined thermo-generator and organic rankine cycle (TEG-ORC) used in exhaust heat recovery of internal combustion engine (ICE) is analyzed theoretically. Only about one third of the total energy released from fuel combustion is converted into useful work in engines, while the remaining energy goes into ambient environment, among which exhaust gas possesses high-grade thermal energy. Most of previous studies on energy recovery from engines have focused on exhaust heat recovery by ORC. However, if the heat is exchanged directly with high-temperature exhaust gas, organic working fluid would resolve with its lower decomposition temperature, and this is extremely harmful to ORC system. To avoid this phenomenon and utilize waste heat, preliminary thermoelectric modules are used to lower exhaust temperature and to generate electricity simultaneously.
Technical Paper

The Identification of Noise Source in Diesel Engine Based on the Cepstrum Analysis of Sound and Vibration Signals

2012-04-16
2012-01-0802
Cepstrum analysis method is an important part in the area of modern signal processing subject, which has a good application in noise source identification. The paper uses cepstrum method to analyze noise and vibration signals of diesel engine, separates and extracts periodic source signals with characteristic of non-harmonic order from complex spectrum waveform, and then identifies the contribution of each component to the spectrum with characteristic of non-harmonic order by analyzing noise and vibration signals of each component. The result shows that cepstrum analysis method can extract source signal from the complex spectrum waveform effectively, thus facilitate the identification of noise and vibration sources.
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