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In this study, the available metrics to evaluate the crash pulse severity are reviewed and their assessability is investigated by using frontal New Car Assessment Program (NCAP) test data. Linear regression analysis and sled test simulations are conducted. In addition, a new approach is proposed to measure the crash pulse severity and restraint system performance separately and objectively.

This paper investigates the crashworthiness of structural composite components in frontal and side crash tests. In addition, the safety benefits of composites applications in future lighter vehicles are studied. The methodology of the research includes two steps: (1) developing a light-weight vehicle based on a current finite element (FE) vehicle using advanced plastics and composites, and (2) evaluating the crashworthiness of the light-weighted vehicle by frontal and side New Car Assessment Program (NCAP) test simulations. An FE model of a 2007 Chevrolet Silverado, which is a body-on-frame pickup truck, was selected as the baseline vehicle for light-weighting. By light-weighting components in the Silverado, the vehicle weight was reduced 19%. As a result, the content of plastics and composite in the light-weighted vehicle was 23.6% of the total weight of the light-weight vehicle.

The objective of this research is to understand the crashworthiness performance of composite inserts in vehicle structure and to improve the numerical model of steel-composite combined structure for providing better prediction in the design process of composite inserts. A simplified steel-composite combined beam structure is used for three-point bending tests. Epoxy-based structural foam and 33% short glass fiber reinforced nylon composite insert are considered as composite fillers in empty sections of double hat-type steel beam structure. Four cases based on the different combination of composite materials are considered. In the series of physical three-point bending tests, the force-displacement (F-D) curves and material behaviors are investigated. The test results show that the composite insert greatly contributes to improve the crashworthiness of beam structure as well as to reduce the vehicle weight.

The National Highway Traffic Safety Administration (NHTSA) conducted a total of 28 frontal crashes in the New Car Assessment Program (NCAP) involving the 10-year-old child Hybrid III dummy. The 10-year-old child dummy was in the rear seat. All types of vehicles (passenger cars, sport utility vehicles, vans and pick-up trucks) were tested to assess the effect of restraint systems such as booster and pretensioner on the rear seat occupant. In this study, the readings of the 10-year-old child dummy in rear-left and rear-right seat positions are examined. The authors apply a possible 5 star rating system, based on head and chest readings of the 10-year-old dummy. The paper also assesses the safety performance of rear seat occupants and the effect of the restraint systems on a child in the rear seat. This paper suggests that a star rating for rear seat occupants is independent of the present ratings for the driver and front adult passenger in NCAP.

According to the Fatality Analysis Reporting System (FARS, 1995-2004), over 20 percent of fatal frontal crashes are into fixed narrow objects such as trees and utility poles in real world crashes. The Insurance Institute for Highway Safety (IIHS) has studied the frontal pole impact test since 2005, conducting a series of tests using passenger cars that are rated “Good” from the IIHS frontal offset test. Passenger cars were impacted into a 10-inch-diameter rigid pole at 64-kph. The alignment of the pole along the centerline of the vehicles in frontal impact was varied to study the influence on dummy injury metrics. This paper evaluates the frontal center pole test conducted by the IIHS. The IIHS tests 21 crashes impacted by the rigid pole using 5 vehicle models with two dummies in the front seat. Intrusions and dummy readings were reviewed according to the frontal offset rating criteria of the IIHS for structural performance and injury measurement.