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Small bore diesel engines often adopt a two-valve cylinder head and a non-central injector layout to expand the port flow passage area. This non-central injector layout causes asymmetrical gas flow and fuel distribution, resulting in worse heat losseses and a less homogenous fuel-air mixture than an equivalent four-valve cylinder head layout with a central injector. To improve these problems Toyota applied a new concept which was characterized by tapered shape design on the upper portion of the piston and low compression ratio to achieve more homogeneous gas flow and fuel-air mixture. This paper describes the impact of new combustion concept and the mechanism of the improvement by 3D-CFD analysis and optical measurement.

The dynamics model and model-based controller (LQG servo controller) have been constructed to improve performance of diesel engine in transient condition. The input parameters of the model are fuel quantity of main injection, timing of main injection, fuel quantity of pilot injection, timing of pilot injection, external EGR ratio and boost pressure. The parameters that are succeeded between cycles to express transient condition are residual gas temperature and of residual oxygen. In the model, one cycle is discretized into 10 representative points. The precision of the accuracy of the model and the responsiveness of the controller were confirmed.

Closed-loop robust control system that can monitor combustion state and control it into optimal state using crank angular velocity analysis was established. The system can be constructed without any change of the current hardware. It can avoid engine stall, deterioration of drivability and white smoke emission by misfire after filling low cetane fuels. This study was attempted to grasp the frequency characteristics of crank angular velocity both normal combustion and misfire with FFT (Fast Fourier Transform) and Wavelet Transform. FFT used for frequency analysis is generic method to acquire the frequency characteristics of steady oscillation, however is unsuitable for acquiring the frequency characteristics of transient oscillation. Therefore authors adopted Wavelet Transform and succeeded in grasping the phenomenon in misfiring in time sequential.

Considering the popularity of biodiesel fuels for diesel vehicles, the impacts of rapeseed oil methyl ester (RME), which is the most utilized biodiesel fuel in Europe, on tailpipe emissions from a diesel passenger car was investigated. In this study, 30% RME blended diesel fuel (RME30) was used and the comparison of tailpipe emissions between RME30 and a reference diesel fuel was conducted using a test vehicle with the latest engine and aftertreatment system. The results of the investigation reveal that RME30 generates about the same amount of NOx in tailpipe emissions as diesel fuel, and less HC, CO, and PM. These phenomena occurred in spite of attaching catalysts to the test vehicle, and therefore suggesting that the NOx conversion efficiency of the catalysts for RME30 is equal to that for diesel fuel. The injection rate for RME30 was the same as that for diesel fuel.

The structure of HCCI (homogeneous charge compression ignition) combustion flames was quantitatively analyzed by measuring the two-dimensional gas temperature distribution using phosphor thermometry. It was found from the relation between a turbulent Reynolds number and Karlovitz number that, when compared with the flame propagation in an S.I. engine, HCCI combustion has a wider flame structure with respect to the turbulence scale. As a result of our experimentation for the influence of low temperature reaction (LTR) using two types of fuel, it was also confirmed that different types of fuel produce different histories of flame kernel structure.

A phosphor thermometry, for measurements of two-dimensional gas-phase temperature was examined in turbulent combustion in an engine. The reasonable temperature deviation and the agreement with calculated data within 5% precision were achieved by single-shot images in the ignition process of compression ignition engine. Focusing on the local flame kernel, the flame structure could be quantitatively given by the temperature. It became evident that the HCCI flame kernels had 1-3 mm diameter and the isolated island structures. Subsequently, the HTR zone consisted of the combined flame kernels near TDC.

An interest in measuring ion current in Homogeneous Charge Compression Ignition (HCCI) engines arises when one wants to use a cheaper probe for feedback of the combustion timing than expensive piezo electric pressure transducers. However the location of the ion current probe, in this case a spark plug, is of importance for both signal strength and the crank angle position where the signal is obtained. Different fuels will probably affect the ion current in both signal strength and timing and this is the main interest of this investigation. The measurements were performed on a Scania D12 engine in single cylinder operation and ion current was measured at 7 locations simultaneously. By arranging this setup there was a possibility to investigate if the ion current signals from the different spark plug locations would correlate with the fact that, for this particular engine, the combustion starts at the walls and propagates towards the centre of the combustion chamber.

Simultaneous OH- and formaldehyde planar-LIF measurements have been performed in an optical engine using two laser sources working on 283 and 355 nm, respectively. The measurements were performed in a light duty Diesel engine, using n-heptane as fuel, converted to single-cylinder operation and modified for optical access. It was also equipped with a direct injection common rail system as well as an EGR system. The engine was operated in both HCCI mode, using a single fuel injection, and UNIBUS (Uniform Bulky Combustion System) mode, using two injections of fuel with one of the injections at 50 CAD before TDC and the other one just before TDC. The OH and formaldehyde LIF images were compared with the heat-release calculated from the pressure-traces. Analyses of the emissions, for example NOx and HC, were also performed for the different operating conditions.

Simultaneous OH- and formaldehyde planar-LIF measurements have been performed in an optical engine using two laser sources working on 283 and 355 nm, respectively. The engine used for the measurements was a car Diesel engine converted to single-cylinder operation and modified for optical access. The fuel, n-heptane, was injected by a direct injection common rail system and the engine was also fitted with an EGR system. The engine was operated in both HCCI mode and Diesel mode. Due to the low load, the Diesel mode resulted in low-temperature Diesel combustion and because of limitations in maximum pressure and maximum rate of pressure increase of the optical engine, the Diesel mode was run at a higher EGR percentage than the HCCI mode to slow down the combustion. A third mode, pilot combustion, was also investigated. This pilot combustion is created by an injection at 30 CAD before TDC followed by a second injection just before TDC.

Ignition and combustion control of HCCI (Homogeneous Charge Compression Ignition) in DI (Direct Injection) Diesel Engine were examined. In this study, double injection technique was used by Common Rail injection system. The first injection was used as an early injection for fuel diffusion and to advance the changing of fuel to lower hydrocarbons (i.e. low temperature reaction). The second injection was used as an ignition trigger for all the fuel. It was found that the ignition of the premixed gas could be controlled by the second injection when the early injection was maintaining low temperature reaction. It was found that as the boost pressure increased, ignition timing advanced slightly and the rate of pressure increase markedly decreased. The rate of pressure increase is one of the factors concerning operation limit in this combustion. Therefore, the VNT (Variable Nozzle Turbo-charger) was applied to the production engine to allow boost pressure control.