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Using a 1D simulation that transforms the 3D shape of intake-exhaust systems into one dimension and calculates the thermodynamics and fluid gas dynamics of internal combustion engines, a prediction technology of the output power and intake-exhaust noise for small- displacement single-cylinder motorcycles was established. Output power can be calculated accurately for various engines with different displacements and cooling systems by adjusting the boundary conditions in the calculation model. The intake-exhaust noise can be calculated accurately by clarifying some important points for accuracy when transforming the 3D shapes of the intake-exhaust system into the 1D model and by reflecting them in the calculation model. As for mufflers that have complicated internal structures, the calculation of exhaust-noise cannot be made with sufficient accuracy because 1D simulation does not calculate spatial flow behavior. But, improvement of accuracy is expected using a 1D-3D coupled simulation.

The auto-ignition attracts researchers as an ultimate combustion method that could simultaneously reduce fuel consumption and NOx emissions. The authors have studied auto-ignition combustion in the two-stroke gasoline engines aiming at vehicle engine applications. However, our attempts were in an impasse with the onset of irregular combustion in the lower speed and the extremely lower load range. As a solution for this problem, this paper proposes a new auto-ignition concept, i.e. Stratified Charge Auto-Ignition (SCAI), which focuses on the thermal distribution and mixture formation in the combustion chamber. Visualization of the direct injection spray formation was conducted first, and then a combustion chamber design was determined by using a CFD simulation, so as to form a mixture at the hottest spot in the combustion chamber.

The combustion simulation based on CFD (Computational Fluid Dynamics) was attempted in order to visualize in-cylinder combustion phenomena of a small displacement, high speed four-stroke SI engine for motorcycle applications. To verify the results of the simulation, the steady state flow in a cylinder, the fuel spray behavior and the flame propagation behavior in an actual engine were measured and compared. The results were that an adequate correlation was confirmed in each phenomenon, proving that the CFD was applicable as a means of visualization. As the result of the investigation of the combustion system applying this technique, improvements such as the specific fuel consumption and the extension of the lean combustion zone were attained, assuring effectiveness of this technique for actual engine development. This technique has been applied to the development of the world's first four-stroke 50cm3 PGM-FI (Programmed Fuel Injection) engine.