Search Results

Some rollover testing methodologies require specification of vehicle kinematic parameters including travel speed, vertical velocity, roll rate, and pitch angle, etc. at the initiation of vehicle to ground contact, which have been referred to as touchdown conditions. The complexity of the vehicle, as well as environmental and driving input characteristics make prediction of realistic touchdown conditions for rollover crashes, and moreover, identification of parameter sensitivities of these characteristics, is difficult and expensive without simulation tools. The goal of this study was to study the sensitivity of driver input on touchdown parameters and the risk of rollover in cases of steering-induced soil-tripped rollovers, which are the most prevalent type of rollover crashes. Knowing the range and variation of touchdown parameters and their sensitivities would help in picking realistic parameters for simulating controlled rollover tests.

While over 30% of US occupant fatalities occur in rollover crashes, no dummy has been developed for such a condition. Currently, an efficient, cost-effective methodology is being implemented to develop a biofidelic rollover dummy. Instead of designing a rollover dummy from scratch, this methodology identifies a baseline dummy and modifies it to improve its response in a rollover crash. Using computational models of the baseline dummy, including both multibody (MB) and finite element (FE) models, the dummy’s structure is continually modified until its response is aligned (using BioRank/CORA metric) with biofidelity targets. A previous study (Part I) identified the THOR dummy as a suitable baseline dummy by comparing the kinematic responses of six existing dummies with PMHS response corridors through laboratory rollover testing.

Recreational Off-Highway Vehicles (ROVs), since their introduction onto the market in the late-1990s, have been related to over 300 fatalities with the majority occurring in vehicle rollover. In recent years several organizations made attempts to improve ROV safety. This paper is intended to evaluate ejection mitigation measures considered by the ROV manufacturers. Evaluated countermeasures include two types of occupant restraints (three and four point) and two structural barriers (torso bar, door with net). The Rollover protection structure (ROPS) provided by the manufacturer was attached to a Dynamic Rollover Test System (DRoTS), and a full factorial series of roll/drop/catch tests was performed. The ROV buck was equipped with two Hybrid III dummies, a 5th percentile female and a 95th percentile male. Additionally, occupant and vehicle kinematics were recorded using optoelectronic stereophotogrammetric camera system.

Multiple laboratory dynamic test methods have been developed to evaluate vehicle crashworthiness in rollover crashes. However, dynamic test methods remove some of the characteristics of actual crashes in order to control testing variables. These simplifications to the test make it difficult to compare laboratory tests to crashes. One dynamic method for evaluating vehicle rollover crashworthiness is the Dynamic Rollover Test System (DRoTS), which simulates translational motion with a moving road surface and constrains the vehicle roll axis to a fixed plane within the laboratory. In this study, five DRoTS vehicle tests were performed and compared to a pair of unconstrained steering-induced rollover tests. The kinematic state of the unconstrained vehicles at the initiation of vehicle-to-ground contact was determined using instrumentation and touchdown parameters were matched in the DRoTS tests.

Extensive testing has been conducted to evaluate both the dynamic response of vehicle structures and occupant protection systems in rollover collisions though the use of Anthropomorphic Test Devices (ATDs). Rollover test methods that utilize a fixture to initiate the rollover event include the SAE2114 dolly, inverted drop tests, accelerating vehicle body buck on a decelerating sled, ramp-induced rollovers, and Controlled Rollover Impact System (CRIS) Tests. More recently, programmable steering controllers have been used with sedans, vans, pickup trucks, and SUVs to induce a rollover, primarily for studying the vehicle kinematics for accident reconstruction applications. The goal of this study was to create a prototypical rollover crash test for the study of vehicle dynamics and occupant injury risk where the rollover is initiated by a steering input over realistic terrain without the constraints of previously used test methods.

Occupant kinematics during rollover motor vehicle collisions have been investigated over the past thirty years utilizing Anthropomorphic Test Devices (ATDs) in various test methodologies such as dolly rollover tests, CRIS testing, spin-fixture testing, and ramp-induced rollovers. Recent testing has utilized steer maneuver-induced furrow tripped rollovers to gain further understanding of vehicle kinematics, including the vehicle's pre-trip motion. The current study consisted of two rollover tests utilizing instrumented test vehicles and instrumented ATDs to investigate occupant kinematics and injury response throughout the entire rollover sequences, from pre-trip vehicle motion to the position of rest. The two steer maneuver-induced furrow tripped rollover tests utilized a mid-sized 4-door sedan and a full-sized crew-cab pickup truck. The pickup truck was equipped with seatbelt pretensioners and rollover-activated side curtain airbags (RSCAs).

Some rollover test methods, which impose a touchdown condition on a test vehicle, have been developed to study vehicle crashworthiness and occupant protection in rollover crashes. In ground-tripped rollover crashes, speed, steering maneuver, braking, vehicle inertial and geometric properties, topographical and road design characteristics, and soil type can all affect vehicle touchdown conditions. It is presumed that while there may be numerous possible combinations of kinematic metrics (velocity components and orientation) at touchdown, there are also numerous combinations of metrics that are not likely to occur in rollover crashes. To determine a realistic set of touchdown conditions to be used in a vehicle rollover crash test, a lateral deceleration sled-based non-destructive rollover initiation test system (RITS) with a fully programmable deceleration pulse is in development.

The goals of this study were to examine the dynamic force-deformation and kinematic response of a late model van subjected to an inverted drop test and to evaluate the accuracy of three-dimensional multi-point roof deformation measurements made by an optical system mounted inside the vehicle. The inverted drop test was performed using a dynamic rollover test system (Kerrigan et al., 2011 SAE) with an initial vehicle pitch of −5 degrees, a roll of +155 degrees and a vertical velocity of 2.7 m/s at initial contact. Measurements from the optical system, which was composed of two high speed imagers and a commercial optical processing software were compared to deformation measurements made by two sets of three string potentiometers. The optical and potentiometer measurements reported similar deformations: peak resultant deformations varied by 0.7 mm and 3 ms at the top of the A-pillar, and 1.7 mm and 2 ms at the top of the B-pillar.

The goal of this study is to present the methods employed and results obtained during the first six tests performed with a new dynamic rollover test system. The tests were performed to develop and refine test methodology and instrumentation methods, examine the potential for variation in test parameters, evaluate how accurately actual touchdown test parameters could be specified, and identify problems or limitations of the test fixture. Five vehicles ranging in size and inertia from a 2011 Toyota Yaris (1174 kg, 379 kg m₂) to a 2002 Ford Explorer (2408 kg, 800 kg m₂) were tested. Vehicle kinematic parameters at the instant of vehicle-to-road contact varied across the tests: roll rates of 211-268 deg/s, roll angles of 133-199 deg, pitch angles of -12 deg to 0 deg, vertical impact velocities of 1.7 to 2.7 m/s, and road velocities of 3.0-8.8 m/s.

A dynamic rollover test system (DRoTS) capable of simulating rollover crashes in a laboratory was designed for research use at the University of Virginia. The goal of the current study is to describe the system's capabilities and specifications as well as to explore the limitations of the system's ability to simulate rollover crashes. The test apparatus was designed to permit simulation of a single roof-to-ground interaction of a rollover crash with the potential to be modified for evaluation of pre-roof contact occupant motion. Special considerations were made to permit testing of both dummies and post-mortem human surrogates in both production vehicles and a parametric test buck. DRoTS permits vertical translation, pitch, and roll of the test vehicle while constraining longitudinal and lateral translations and yaw. The study details the ranges of test parameters capable with the DRoTS and evaluates the limitations of the system relative to rollover crash conditions.

Fatalities resulting from vehicle rollover events account for over one-third of all U.S. motor vehicle occupant fatalities. While a great deal of research has been directed towards the rollover problem, few studies have attempted to determine the sensitivity of occupant injury risk to variations in the vehicle (roof strength), crash (kinematic conditions at roof-to-ground contact), and occupant (anthropometry, position and posture) parameters that define the conditions of the crash. A two-part computational study was developed to examine the sensitivity of injury risk to changes in these parameters. The first part of this study, the Crash Parameter Sensitivity Study (CPSS), demonstrated the influence of parameters describing the vehicle and the crash on vehicle response using LS-DYNA finite element (FE) simulations.

Vehicle front-end geometry and stiffness characteristics have been shown to influence pedestrian lower extremity response and injury patterns. The goal of this study is to compare the lower extremity response and injuries of post mortem human surrogates (PMHS) tested in full-scale vehicle-pedestrian impact experiments with a small sedan and a large sport utility vehicle (SUV). The pelves and lower limbs of six PMHS were instrumented with six-degree-of-freedom instrumentation packages. The PMHS were then positioned laterally in mid-stance gait and subjected to vehicle impact at 40 km/h with either a small sedan (n=3) or a large SUV (n=3). Detailed descriptions of the pelvic and lower extremity injuries are presented in conjunction with global and local kinematics data and high speed video images. Injured PMHS knee joints reached peak lateral bending angles between 25 and 85 degrees (exceeding published injury criteria) at bending rates between 1.1 deg/ms and 3.7 deg/ms.

Previous full-scale pedestrian impact experiments using post-mortem human surrogates (PMHS) and sled-mounted vehicle bucks have shown that vehicle shape relative to pedestrian anthropometry may influence pedestrian kinematics and injury mechanisms. While a parametric study examining these factors could elucidate the complex relationships that govern pedestrian kinematics, it would be impractical with PMHS tests due to the relative expense involved in performing numerous experiments on subjects with varying anthropometry. Finite element (FE) modeling represents a more feasible approach since numerous experiments can be conducted with a fraction of the expense. However, there have been no studies to date depicting kinematic validation of a human pedestrian FE model in full-scale collisions using different vehicle and pedestrian geometries. Therefore, this study used an FE model of the Polar-II pedestrian dummy that was previously validated against full-scale test data.

Material and structural properties of human tissues under impact loading are needed for the development of physical and computational models used in pedestrian and vehicle occupant protection. Obtaining these global properties directly from the data of biomechanical tests is a challenging task due to nonlinearities of tissue-test setup systems. The objective of this study was to develop subject-specific finite element (FE) techniques for material identification of human tissues using Successive Response Surface Methodology. As example, the test data of a human femur in three-point bending is used to identify parameters of cortical bone. Good global and local predictions of the optimized FE model demonstrate the utility and effectiveness of this new material identification approach.

The goal of this study was to develop and validate a finite element (FE) model of the Polar-II pedestrian dummy. An upper body model consisting of the head, neck, shoulder, thorax, and abdomen was coupled with a previously validated model of the lower limb The viscoelastic material properties of the dummy components were determined from dynamic compression tests of shoulder urethane, shoulder rubber and abdominal foam. For validation of the entire upper body, the model was compared with NHTSA response requirements for their advanced frontal dummy (Thor) including head and neck pendulum tests as well as ribcage and abdominal impact tests. In addition, the Polar-II full body FE model was subjected to simulated vehicle-pedestrian impacts that recreated published experiments. Simulated head and pelvis accelerations as well as upper body trajectories reasonably reproduced the experiment.

Given the quantity and severity of head injuries to pedestrians in vehicle-to-pedestrian collisions, human pedestrian finite element models and pedestrian dummies must possess a biofidelic head/neck response to accurately reproduce head-strike kinematics and kinetics. Full-scale pedestrian impact experiments were performed on post-mortem human surrogates (PMHS) using a mid-sized sport utility vehicle and a small sedan. Kinematics of the head and torso were obtained with a six-degree-of-freedom (6DOF) cube, which contained three orthogonally mounted linear accelerometers and three angular rate sensors. The goal of the current study was to present a methodology for analyzing the data obtained from the sensors on each cube, and to use the kinematics data to calculate spatial trajectories, as well as linear velocities and angular accelerations of the head and T1 vertebra.

The complexity of vehicle-pedestrian collisions necessitates extensive validation of pedestrian computational models. While body components can be individually simulated, overall validation of human pedestrian models requires full-scale testing with post mortem human surrogates (PMHS). This paper presents the development of a full-scale pedestrian impact test plan and experimental design that will be used to perform PMHS tests to validate human pedestrian models. The test plan and experimental design is developed based on the analysis of a combination of literature review, multi-body modeling, and epidemiologic studies. The proposed system has proven effective in testing an anthropometrically correct rescue dummy in multiple instances. The success of these tests suggests the potential for success in a full-scale pedestrian impact test using a PMHS.

Current standards and test devices for pedestrian safety are developed using results from impact tests where inertial considerations have dominated and the vehicle pedestrian loading environment has not been properly replicated. When controlled tests have been conducted to evaluate the biofidelity of anthropometric test devices, current designs have faired poorly. The objective of the current study was to develop dynamic force-deflection and moment-deflection response corridors for the 50th percentile adult male thigh and leg subjected to non-midpoint 3-point bending at rates characteristic of the vehicle-pedestrian loading environment. Six thigh and eight leg specimens were harvested from eight adult male human cadavers and ramped to failure in dynamic 3-point bending in the latero-medial direction.

The structural properties of the four major human knee ligaments were investigated at different loading rates. Bone-ligament-bone specimens of the medial and lateral collateral ligaments and the anterior and posterior cruciate ligaments, obtained from post-mortem human donors, were tested in knee distraction loading in displacement control. All ligaments were tested in the anatomical position corresponding to a fully extended knee. The rate dependence of the structural response of the knee ligaments was investigated by applying loading-unloading cycles at a range of distraction rates. Ramps to failure were applied at knee distraction rates of 0.016 mm/s, 1.6 mm/s, or 1,600 mm/s. Averages and corridors were constructed for the force response and the failure point of the different ligaments and loading rates. The structural response of the knee ligaments was found to depend on the deformation rate, being both stiffer and more linear at high loading rates.

Previous lateral knee bending and shear tests have reported knee joint failure moments close to failure bending moments for the tibia and femur. Eight tibias, eight femurs and three knee joints were tested in lateral bending and two knee joints were tested in lateral shear. Seven previous studies on femur bending, five previous studies on tibia bending, two previous studies on knee joint bending, and one on shear were reviewed and compared with the current tests. All knee joint failures in the current study were either epiphysis fractures of the femur or soft tissue failures. The current study reports an average lateral failure bending moment for the knee joint (134 Nm SD 7) that is dramatically lower than that reported in the literature (284-351 Nm), that reported in the current study for the tibia (291 Nm SD 69) and for femur (382 Nm SD 103).