Search Results

This paper reviews the development of the first fuel economy engine test method for heavy duty diesel oil, as well as the new JASO DH-2F category introduced in April 2017 [1][2][3], which adds a fuel economy requirement to the JASO DH-2 requirements in the JASO M355:2015 standard. Recently, better fuel economy is required heavy duty diesel vehicles as well as gasoline vehicles. Therefore, advanced technologies have been applied to improve diesel engines, as well as diesel engine oils and additives, and achieve better fuel economy. However, the Automotive Diesel Engine Oil Standard (JASO M355) applied in Japan as a standard for diesel engine oils does not include any fuel economy requirements.

More stringent emissions regulations, fuel economy standards, and regulations are currently being discussed to help reduce both CO2 and exhaust emissions. Vehicle manufacturers have been developing new engine technologies, such as downsizing and down-speeding with reduced friction loss, improved engine combustion and efficiency, heat loss recycling, power-train friction loss recycling, and reduced power-train friction loss. The use of more efficient fuel economy 5W-30 engine oils for heavy duty commercial vehicles has started to expand since 2009 in Japan as one technological solution to help reduce CO2 emissions. However, fuel economy 5W-30 oils for use in heavy duty vehicles in Europe are mainly based on synthetic oils, which are much expensive than the mineral oils that are predominantly used in Japan.

This paper reviews the development of the new four-stroke diesel engine oil standards, JASO DH-2 and DL-1 (JASO M335-05) for Japanese automotive diesel engines equipped with after treatment devices, e.g. Diesel Particulate Filter (DPF) to meet the new long-term emissions regulations. These standards have been introduced in Japan in April 2005. The standards prescribe the minimum performance for engine oils conforming to Japan-made four-stroke diesel engines with aftertreatment devices using low sulfur diesel fuel (less than or equal to 0.005 mass % sulfur). The engine test requirements for these new standards are basically the same as those of the JASO DH-1 automotive diesel engine oil standard (JASO M-355 2000) to meet engine oil performances with soot dispersancy (ASTM D 5967-99), piston detergency (JASO M336-98), thermal and oxidation stability (ASTM Seq. IIIE and IIIF), and anti-wear performance (JASO M354-99).

How much reduction in piston friction loss can be achieved by the piston design? Piston friction force measurements have been carried out using the measuring method developed by the authors to obtain the effects of piston clearance, surface roughness, lubricant and ring size and contact pressure on the piston friction forces. A particular emphasis is placed on the study of effects of the piston rings by the experimental and theoretical analyses, since friction forces of piston rings accounted for 3/4 or more of the total piston friction force.