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Premature and uncontrolled flame initiation, called pre-ignition (PI), is a prominent issue in the development of spark-ignited engines. It is commonly assumed that this abnormal combustion mode hinders progress in engine downsizing, thus inhibiting development of more efficient engines. The phenomenon is primarily observed in highly turbocharged spark ignited (SI) engines in the full load regime at low engine speeds. Subsequent engine knock induces extremely high peak pressures, potentially causing severe engine damage. The mechanisms leading to this phenomenon are not completely understood; however, it is quite plausible that a multiphase process is responsible for the pre-ignition. One effect could be the interaction between injected fuel drops and the oil film on the cylinder liner. Under certain conditions, droplets of oil or oil/fuel mixture can detach or splash from the film, leading to pre-ignition at the droplet surface towards the end of the compression phase.

This work investigates the image quality achievable with a large-aperture endoscope system and high-speed cameras in terms of detecting the premixed flame boundary in spark-ignited engines by chemiluminescence imaging. The study is an extension of our previous work on endoscopic flame imaging [SAE 2014-01-1178]. In the present work, two different high-speed camera systems were used together with the endoscope system in two production engines to quantify the time-resolved flame propagation. The systems were cinematography with a CMOS-camera, both with and without an intensifier, the latter variation being used in a four-cylinder automotive engine as well as in a single-cylinder motorcycle engine. An algorithm with automatic dynamic thresholding was developed to detect the line-of-sight projected flame boundary despite artifacts caused by the spark and the large dynamic range in image brightness across each time series.

The hollow cone spray from a high pressure outward opening nozzle was investigated inside a pressure vessel by means of particle image velocimetry (PIV). The flow velocities of the air outside the spray were measured via PIV in combination with fluorescent seeding particles and optical filters. The high pressure piezo electric injector has an annular nozzle to provide a hollow cone spray with an angle of about 90°. During injection a very strong and stable vortex structure is induced by the fuel spray. Besides the general spray/air interaction, the investigation of double and triple fuel injections was the main focus of this study.

In gasoline direct injection engines with stratified-combustion strategies only a short time is available for mixture preparation. Therefore, investigations are carried out to evaluate the influence of high injection pressure up to 50 MPa in order to optimize the mixture preparation. Two types of multi-hole injectors are analyzed in a pressure vessel under various pressure and temperature conditions. Laser light sheet visualization technique is applied in order to determine spray characteristics like shape, angle, penetration depth and spray width. To determine the velocity of the air surrounding the spray, a PIV (Particle Image Velocimetry) measurement technique is used. Droplet sizes and velocities are measured with a Phase Doppler Anemometer (PDA) in different positions in the spray center and at the spray edge. Spray visualization experiments show the influence of evaporation on spray propagation at higher temperatures.

To meet future emission standards with gasoline direct injection engines it is important to have a reliable process robustness during stratified charge operation. Especially engines with a wide spacing arrangement of fuel injector and spark plug which operate with an air-guided concept are very sensitive concerning misfire operation caused by cyclic variations of the mixture formation and transport. Primarily the turbulent in-cylinder gas motion and the interaction with the fuel injection indicate these fluctuations. To reduce these cycle-to-cycle variations and to generate a steady flow behavior an adjustable air-guiding system was developed and attached to the inlet port of a single-cylinder DI engine. The following examinations show that the air-guiding system can lead to a significant reduction of the cycle-to-cycle-variation of the in-cylinder air flow. As a result of these improvements, the deviation of imep in the fired engine decreases obviously.