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Airbag and seat belt pretensioner deployment characteristics depend on multiple factors, such as the magnitude, direction, and rate of vehicle deceleration as detected by vehicle crash sensors and evaluated by vehicle-specific algorithms. Frontal airbag and pretensioner deployments are likely to be commanded during frontal crash events with high initial vehicle deceleration typically associated with high vehicle change in velocity (delta-V). However, within a range of moderate changes in vehicle speeds, referred to as the “gray zone,” a vehicle-specific algorithm may or may not command deployment depending on crash pulse parameters and occupant sensing, among other items. Publicly available testing in the moderate-speed range is lacking and would be useful to evaluate the effects of airbag and pretensioner deployment on occupant kinematics and loading.

Assessment of the physical evidence on a seat belt restraint system provides one source of data for determining an occupant’s seat belt use or non-use during a motor vehicle crash. The evidence typically associated with loading from a restrained occupant has been extensively researched and documented in the literature. However, evidence of loading to the restraint system can also be generated by other means, including the interaction of an unrestrained occupant with a stowed restraint system. The present study evaluates physical evidence on multiple stowed restraint systems generated via interaction with unrestrained occupants during a full-scale dolly rollover crash test of a large multiple passenger van. Unbelted anthropomorphic test devices (ATDs) were positioned in the driver and right front passenger seats and in all designated seating positions in the third, fourth, and fifth rows.

Obesity rates are increasing among the general population. This study investigates the effect of obesity on ejection and injury risk in rollover crashes through analysis of field accident data contained in the National Automotive Sampling System-Crashworthiness Data System (NASS-CDS) database. The study involved front outboard occupants of age 15+ years in 1994+ model year vehicle rollover crashes. Occupants were sorted into two BMI groups, normal (18.5 kg/m2 ≤ BMI < 25.0 kg/m2) and obese (BMI ≥30 kg/m2). Complete and partial ejection risks were first assessed by seating location relative to roll direction and belt use. The risk of serious-to-fatal injuries (MAIS 3+F) in non-ejected occupants were then evaluated. The overall risk for complete ejection was 2.10% ± 0.43% when near-sided and 2.65% ± 0.63% when far-sided, with a similar risk for both the normal and obese BMI groups.

Occupant ejection has been identified as a safety problem for decades, particularly in rollover crashes. While field accident studies have repeatedly demonstrated the effectiveness of seat belts in mitigating rollover ejection and injuries, the use of laminated glass in side window positions has been suggested as a means to mitigate occupant ejection. Limited data is available on the field performance of laminated glass in preventing ejection. This study utilized 1997-2015 NASS-CDS data to investigate the reliability of the glazing coding variables in the database and determine if any conclusions can be drawn regarding the effect of different side window glazing types on occupant ejection. An initial query was run for 1997-2016 model year vehicles involved in side impacts to evaluate glazing coding within NASS-CDS.

By their nature as chaotic, high-energy events, rollovers pose a high risk of injury to unrestrained occupants, in particular through exposure to projected perimeter contact and ejection. While seat belts have long been accepted as a highly effective means of retaining and restraining occupants in rollover crashes, it has been suggested that technologies such as laminated safety glazing or rollover-activated side curtain airbags (RSCAs) could alternatively provide effective occupant containment. In this study, a full-scale dolly rollover crash test was performed to assess the occupant containment capability of laminated side glazing and RSCAs in a high-severity rollover event. This allowed for the analysis of unrestrained occupant kinematics during interaction with laminated side glazing and RSCAs and evaluation of failure modes and limitations of laminated glazing and RSCAs as they relate to partial and complete ejection of unrestrained occupants.

Occupant kinematics during rollover motor vehicle collisions have been investigated over the past thirty years utilizing Anthropomorphic Test Devices (ATDs) in various test methodologies such as dolly rollover tests, CRIS testing, spin-fixture testing, and ramp-induced rollovers. Recent testing has utilized steer maneuver-induced furrow tripped rollovers to gain further understanding of vehicle kinematics, including the vehicle's pre-trip motion. The current study consisted of two rollover tests utilizing instrumented test vehicles and instrumented ATDs to investigate occupant kinematics and injury response throughout the entire rollover sequences, from pre-trip vehicle motion to the position of rest. The two steer maneuver-induced furrow tripped rollover tests utilized a mid-sized 4-door sedan and a full-sized crew-cab pickup truck. The pickup truck was equipped with seatbelt pretensioners and rollover-activated side curtain airbags (RSCAs).

It is well known from field accident studies and crash testing that seatbelts provide considerable benefit to occupants in rollover crashes; however, a small fraction of belted occupants still sustain serious and severe neck injuries. The mechanism of these neck injuries is generated by torso augmentation (diving), where the head becomes constrained while the torso continues to move toward the constrained head causing injurious compressive neck loading. This type of neck loading can occur in belted occupants when the head is in contact with, or in close proximity to, the roof interior when the inverted vehicle impacts the ground. Consequently, understanding the nature and extent of head excursion has long been an objective of researchers studying the behavior of occupants in rollovers.

Physical evidence on the seat belt restraint system is one source of data used by investigators to determine whether or not an occupant was wearing their seat belt during a crash. Evidence of occupant loading on seat belts generated during crash events has been thoroughly researched and is well documented in the literature. However, there is a paucity of data regarding the physical evidence produced when fractured glass is introduced into the restraint system during occupant loading events. The objective of this study is to characterize the physical evidence generated by glass-to-seat belt interaction during low-level impact loading, and compare this evidence with the types of seat belt marks that can be generated inadvertently by accident scene bystanders, emergency responders, and crash investigators. The presence of glass particles in and around the vehicle at the end of a crash event may contribute to the inadvertent generation of physical evidence.

Recently, side-by-side Recreational Off-Highway Vehicles (ROVs) have brought elements of the on-road vehicle occupant environment to the off-road trail-riding world. In general, ROV occupant protection during normal operation and in accident scenarios is provided predominately by a roll cage, seatbelts, contoured seats with seat backs, handholds, and other components. Typical occupant responses include both passive (inertial) and active (muscular) components. The objective of the current study was to evaluate and quantify these passive and active occupant responses during belted operation of an ROV on a closed course, as well as during 90-degree tip-over events. Passive occupant responses were evaluated using anthropomorphic test devices (ATDs) in 90-degree tip-overs simulated on a deceleration sled.

Rollover events involving multiple revolutions are dynamic, high-energy, chaotic events that may result in occupant injury. As such, there is ongoing discussion regarding methods that may reduce injury potential during rollovers. It has been suggested that increasing a vehicle's roof strength will mitigate injury potential. However, numerous experimental studies and published field accident data analyses have failed to show a causal relationship between roof deformation and occupant injury. The current study examines occupant kinematics and injury mechanisms during dolly rollover testing of a vehicle with a high roof strength-to-weight ratio (SWR = 4.8). String potentiometers and high-speed video cameras were used to capture and quantify the dynamic roof motion throughout the rollover. Instrumented Anthropomorphic Test Devices (ATDs) in the front occupant positions allowed for the assessment of occupant kinematics, loading, and injury mechanics during the rollover event.

Debate surrounds the utility of the Biofidelic Rear Impact Dummy (BioRID) anthropomorphic test device (ATD) for providing meaningful biomechanical metrics during rear impact and the appropriate criteria for interpreting the ATD response. In the current study, we performed a comparison of the kinematic and kinetic responses of the BioRID II and Hybrid III ATDs over a range of low- and moderate-speed rear impact conditions. A BioRID II and a midsize male Hybrid III were tested side-by-side in a series of rear impact sled tests. To evaluate occupant response in rear impact, the ATDs were positioned into front row standard production bucket seats, restrained by 3-point safety belts, and subjected to rear impacts with delta-Vs (ΔVs) of 2.2, 3.6, 5.4, and 6.7 m/s (5, 8, 12, and 15 mph).

Previous studies have suggested injury assessment reference values (IARVs) for lower neck injury based on scaled upper neck values. This study developed independent flexion and extension IARVs for the lower neck by matching Anthropomorphic Test Device (ATD) data to impact-tested post-mortem human subjects (PMHSs) with mid- to low-cervical spine injuries. Pendulum and sled tests with Hybrid III midsize male and small female ATDs were run under conditions mimicking those of published PMHS torso drop-sled tests and other PMHS studies. Measurements included upper and lower neck forces and moments, head acceleration, head rotation rate, and head/neck angles for the pendulum tests. Rear impacts corresponding to rigid seatback tests without a head restraint produced lower neck extension moments that increased dramatically with test severity, as measured by increasing delta-V and/or decreasing pulse duration.

Vehicle occupants undergo upward and outward excursion during the airborne phase of vehicle rollover due to the inertial effects coming from the vehicle's rotation. When this excursion is sufficient to permit contact between the occupant's head and the vehicle's interior roof panel, the neck may experience compressive loading. This compressive loading, generated during the airborne phase and prior to vehicle-to-ground impact, could render the occupant more susceptible to compressive neck injury during subsequent vehicle-to-ground impacts. In the present study, computational simulations were used to evaluate the effect of steady-state roll rate on compressive preloading in the cervical spine. The results show an increasing relationship between roll rate and compressive preloading when the head contacts the roof panel and becomes constrained.

Field accident data have demonstrated that occupant ejection during vehicle rollover is associated with a high risk of serious and fatal injury. Although it has been demonstrated that seat belt use is highly effective in preventing occupant ejections, it has been argued that occupant containment during rollover can be accomplished with the use of laminated side glazing. This study was conducted to evaluate the retention characteristics of production laminated side windows. The current vehicle fleet was surveyed for vehicles equipped with production laminated side glass. The survey examined relevant window system parameters including glass retention system, glass configuration, and window geometry. A representative subset of five front door systems from several manufacturers was chosen for further evaluation. In addition, one legacy rear door system with laminated glass was included for comparison.

In this study, the occupant containment characteristics of automotive laminated safety glass in side window applications was evaluated through two full-scale, full-vehicle dolly rollover crash tests. The dolly rollover crash tests were performed on sport utility vehicles equipped with heat-strengthened laminated safety glass in the side windows in order to: (1) evaluate the capacity of laminated side window safety glass to contain unrestrained occupants during rollover, (2) analyze the kinematics associated with unrestrained occupants during glazing interaction and ejection, and (3) to identify laminated side window safety glass failure modes. Dolly rollovers were performed on a 1998 Ford Expedition and a 2004 Volvo XC90 at a nominal speed of 43 mph, with unbelted Hybrid II Anthropomorphic Test Devices (ATDs) positioned in the outboard seating positions.

The results of a number of previous studies have demonstrated that seat-belted occupants can undergo significant upward and outward excursion during the airborne phase of vehicular rollover, which may place the occupant at risk for injury during subsequent ground contacts. Furthermore, testing using human volunteers, ATDs, and cadavers has shown that increasing tension in the restraint system prior to a rollover event may be of value for reducing occupant displacement. On this basis, it may be argued that pretensioning the restraint system, utilizing technology developed and installed primarily for improving injury outcome in frontal impacts, may modify restrained occupant injury potential during rollover accidents. However, the capacity of current pretensioner designs to positively impact the motion of a restrained occupant during rollover remains unclear.

Vehicle aspect ratio has been reported as a significant factor influencing the likelihood of fatality or severe injury/fatality during single-vehicle rollover crashes. To investigate this, dynamic simulations of friction-induced rollover accidents were performed using different roof heights, but otherwise identical vehicle parameters and initial conditions. Higher aspect ratios tended to cause the leading side roof to impact first, with significant impact force. The roof impact forces during the first roll of higher-roofed vehicles were primarily laterally directed with respect to the vehicle. Impact locations during subsequent rolls were less predictable. Lower aspect ratios produced higher impact forces on the trailing side roof that were more vertically oriented with respect to the vehicle. The vertically oriented forces potentially create greater risk for severe neck or head injuries.

Anthropomorphic test dummies (ATDs) have been validated for the analysis of various types of automobile collisions through pendulum, impact, and sled testing. However, analysis of the fidelity of ATDs in rollover collisions has focused primarily on the behavior of the ATD head and neck in axial compression. Only limited work has been performed to evaluate the behavior of different surrogate models for the analysis of occupant motion during rollover. Recently, Moffatt et al. examined head excursions for near- and far-side occupants using a laboratory-based rollover fixture, which rotated the vehicle about a fixed, longitudinal axis. The responses of both Hybrid III ATD and human volunteers were measured. These experimental datasets were used in the present study to evaluate MADYMO ATD and human facet computational models of occupant motion during the airborne phase of rollover.

While previous studies have recognized and demonstrated the upward and outward occupant motion that occurs during the airborne phase of rollover and estimated the resulting head excursion using static and dynamic approaches, the effect of roll rate on restrained occupant head excursion has not been comprehensively evaluated. Moffatt and colleagues recently examined head excursions for near- and far-side occupants resulting from steady-state roll velocities using a laboratory fixture and both Hybrid III anthropomorphic test dummies (ATD) and human volunteers. To expand upon that study, a MADYMO computational model of a rolling airborne vehicle was developed to more thoroughly evaluate the effects of roll rate on occupant kinematics and head excursion. The interior structure of the vehicle used by Moffatt et al. was modeled, and the ATD kinematics observed in that experimental study were used to validate the computational models of the current study.

The mechanics of on-road, friction-induced rollovers were studied with the aid of a three-dimensional computer code specifically derived for this purpose. Motions of the wheels, vehicle body, occupant torso, and head were computed. Kane's method was utilized to develop the dynamic equations of motion in closed form. On-road rollover kinematics were compared to a dolly-type rollover at lesser initial speed, but generating a similar roll rotation rate. The simulated on-road rollover created a roof impact on the leading (driver's) side, while the dolly rollover simulation created a trailing-side roof impact. No head-to-roof contacts were predicted in either simulation. The first roof contact during the dolly-type roll generated greater neck loads in lateral bending than the on-road rollover. This work is considered to be the first step in developing a combined vehicle and occupant computational model for studying injury potential during rollovers.