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Journal Article

Reliability and Cost Trade-Off Analysis of a Microgrid

2018-04-03
2018-01-0619
Optimizing the trade-off between reliability and cost of operating a microgrid, including vehicles as both loads and sources, can be a challenge. Optimal energy management is crucial to develop strategies to improve the efficiency and reliability of microgrids, as well as new communication networks to support optimal and reliable operation. Prior approaches modeled the grid using MATLAB, but did not include the detailed physics of loads and sources, and therefore missed the transient effects that are present in real-time operation of a microgrid. This article discusses the implementation of a physics-based detailed microgrid model including a diesel generator, wind turbine, photovoltaic array, and utility. All elements are modeled as sources in Simulink. Various loads are also implemented including an asynchronous motor. We show how a central control algorithm optimizes the microgrid by trying to maximize reliability while reducing operational cost.
Technical Paper

Reconciling Simultaneous Evolution of Ground Vehicle Capabilities and Operator Preferences

2020-04-14
2020-01-0172
An objective evaluation of ground vehicle performance is a challenging task. This is further exacerbated by the increasing level of autonomy, dynamically changing the roles and capabilities of these vehicles. In the context of decision making involving these vehicles, as the capabilities of the vehicles improve, there is a concurrent change in the preferences of the decision makers operating the vehicles that must be accounted for. Decision based methods are a natural choice when multiple conflicting attributes are present, however, most of the literature focuses on static preferences. In this paper, we provide a sequential Bayesian framework to accommodate time varying preferences. The utility function is considered a stochastic function with the shape parameters themselves being random variables. In the proposed approach, initially the shape parameters model either uncertain preferences or variation in the preferences because of the presence of multiple decision makers.
Journal Article

Agile Modeling of Component Connections for Simulation and Design of Complex Vehicle Structures

2009-04-20
2009-01-0807
Many efficient modeling methods have been developed for analyzing the effects of component-level variations and uncertainties on the system-level response of complex structures. However, relatively little work has addressed the efficient or agile modeling of variations in the connections between components. Such a capability would be useful for simulation (e.g., performing reliability analysis accounting for spot welding variations) and design (e.g., determining fastener locations for up-armor kits) of commercial and military ground vehicle structures. In this work, a component mode synthesis approach to structural modeling is enhanced by also modeling variations in the connections between components. With this framework, changes in the joining or fastening of the components can be considered in a structural analysis or design process. The components are condensed statically or dynamically with all the candidate joining nodes being retained as active degrees of freedom.
Journal Article

Reliability Prediction for the HMMWV Suspension System

2011-04-12
2011-01-0726
This research paper addresses the ground vehicle reliability prediction process based on a new integrated reliability prediction framework. The integrated stochastic framework combines the computational physics-based predictions with experimental testing information for assessing vehicle reliability. The integrated reliability prediction approach incorporates the following computational steps: i) simulation of stochastic operational environment, ii) vehicle multi-body dynamics analysis, iii) stress prediction in subsystems and components, iv) stochastic progressive damage analysis, and v) component life prediction, including the effects of maintenance and, finally, iv) reliability prediction at component and system level. To solve efficiently and accurately the challenges coming from large-size computational mechanics models and high-dimensional stochastic spaces, a HPC simulation-based approach to the reliability problem was implemented.
Technical Paper

Reliability-Based Robust Design Optimization Using the EDR Method

2007-04-16
2007-01-0550
This paper attempts to integrate a derivative-free probability analysis method to Reliability-Based Robust Design Optimization (RBRDO). The Eigenvector Dimension Reduction (EDR) method is used for the probability analysis method. It has been demonstrated that the EDR method is more accurate and efficient than the Second-Order Reliability Method (SORM) for reliability and quality assessment. Moreover, it can simultaneously evaluate both reliability and quality without any extra expense. Two practical engineering problems (vehicle side impact and layered bonding plates) are used to demonstrate the effectiveness of the EDR method.
Technical Paper

Predicting Military Ground Vehicle Reliability using High Performance Computing

2007-04-16
2007-01-1421
To impact the decision making for military ground vehicles, we are using High Performance Computing (HPC) to speed up the time for analyzing the reliability of a design in modeling and simulation. We use parallelization to get accurate results in days rather than months. We can obtain accurate reliability prediction with modeling and simulation, using uncertainties and multiple physics-of-failure, but by utilizing parallel computing we get results in much less time than conventional analysis techniques.
Technical Paper

Health Monitoring for Condition-Based Maintenance of a HMMWV using an Instrumented Diagnostic Cleat

2009-04-20
2009-01-0806
Operation & support costs for military weapon systems accounted for approximately 3/5th of the $500B Department of Defense budget in 2006. In an effort to ensure readiness and decrease these costs for ground vehicle fleets, health monitoring technologies are being developed for Condition-Based Maintenance of individual vehicles within a fleet. Dynamics-based health monitoring is used in this work because vibrations are a passive source of response data, which are global functions of the mechanical loading and properties of the vehicle. A common way of detecting faults in mechanical equipment, such as the suspension and chassis of a ground vehicle, is to compare measured operational vibrations to a reference (or healthy) signature to detect anomalies.
Technical Paper

An Integrated High-Performance Computing Reliability Prediction Framework for Ground Vehicle Design Evaluation

2010-04-12
2010-01-0911
This paper addresses some aspects of an on-going multiyear research project for US Army TARDEC. The focus of the research project has been the enhancement of the overall vehicle reliability prediction process. This paper describes briefly few selected aspects of the new integrated reliability prediction approach. The integrated approach uses both computational mechanics predictions and experimental test databases for assessing vehicle system reliability. The integrated reliability prediction approach incorporates the following computational steps: i) simulation of stochastic operational environment, ii) vehicle multi-body dynamics analysis, iii) stress prediction in subsystems and components, iv) stochastic progressive damage analysis, and v) component life prediction, including the effects of maintenance and, finally, iv) reliability prediction at component and system level.
Technical Paper

Metamodel Development Based on a Nonparametric Isotropic Covariance Estimator and Application in a V6 Engine

2004-03-08
2004-01-1142
This paper presents the utilization of alternative correlation functions in the Kriging method for generating surrogate models (metamodels) for the performance of the bearings in an internal combustion engine. Originally, in the Kriging method an anisotropic exponential covariance function is developed by selecting optimal correlation parameters through optimization. In this paper an alternative nonparametric isotropic covariance approach is employed instead for generating the correlation functions. In this manner the covariance for spatial data is evaluated in a more straightforward manner. The metamodels are developed based on results from a simulation solver computed at a limited number of sample points, which sample the design space.
Technical Paper

Telematics for “SmarTruck”

2001-11-12
2001-01-2795
The utilization of commercially based technologies has the ability to greatly reduce the time and cost of military vehicle development. Commercially based technologies also enable the transition of a high level of capability into the military vehicle inventory and to the Army's ultimate customer, the soldier. The Army's National Automotive Center (NAC) has created SmarTruck, a light truck platform enhanced for military concept exploration. SmarTruck is outfitted with telematics, safety, and non-lethal weapon systems technology. It is a prime example of the NAC's central focus, which is dual-use commercial technology transfer. At the core of success for SmarTruck is the application of telematics technologies including embedded diagnostics, advanced electronic architectures, tele-maintenance, and wireless communications.
Technical Paper

Shock Wave Impact Simulations Using Fluid/Structure/Dynamics Interactions

2011-04-12
2011-01-0258
Ground vehicle subjecting to a blast can sustain vehicle damages and occupant injuries. Direct blast thermal and force loadings compromise vehicle structural integrity and cause damages. Computer simulations of vehicle blast wave damages can be obtained by solving the gas dynamics of the blast wave and the structural dynamics of the vehicle, through a projection of the wave's impact on the vehicle structure. There are various possible ways that the blast can cause injuries to the vehicle occupants, such as direct collision with objects instantly accelerated by the blast pressure and impact by the secondary shock waves transmitted through the platform structure. This paper describes a parallel computer simulation methodology that can potentially be applied to predict the structure damage and the associated occupant kinematics during a blast event by solving the multi-physics problem of fluid dynamics, solid dynamics, and multi-body dynamics.
Technical Paper

Reliability and Resiliency Definitions for Smart Microgrids Based on Utility Theory

2017-03-28
2017-01-0205
Reliability and resiliency (R&R) definitions differ depending on the system under consideration. Generally, each engineering sector defines relevant R&R metrics pertinent to their system. While this can impede cross-disciplinary engineering projects as well as research, it is a necessary strategy to capture all the relevant system characteristics. This paper highlights the difficulties associated with defining performance of such systems while using smart microgrids as an example. Further, it develops metrics and definitions that are useful in assessing their performance, based on utility theory. A microgrid must not only anticipate load conditions but also tolerate partial failures and remain optimally operating. Many of these failures happen infrequently but unexpectedly and therefore are hard to plan for. We discuss real life failure scenarios and show how the proposed definitions and metrics are beneficial.
Technical Paper

Thermal Modeling and Imaging of As-built Vehicle Components

2006-04-03
2006-01-1167
This paper addresses the issue of thermal modeling of vehicle components where the 3D models of the components are not traditional CAD models derived from engineering drawings but are models derived from 3D-imaging scans of existing real-world objects. A “reverse engineering” pipeline is presented that uses 3D scanners to capture the geometry of an existing object from different views and then integrates these multiple views into a single 3D surface mesh description of the object. This process requires no a priori CAD drawings of the object and thus enables modeling in situations where the original manufacturer no longer exists or soldiers have made undocumented field modifications. The paper further discusses the use of these generated 3D models to simulate thermal imaging properties of the object using the Multi Service Electro-Optic Signature (MuSES) software.
Technical Paper

Terrain Roughness Standards for Mobility and Ultra-Reliability Prediction

2003-03-03
2003-01-0218
The U.S. Army uses the root mean squared of elevation, or the RMSE standard for characterizing road/off-road roughness descriptions. This standard has often appeared in contracts as a performance requirement for the vehicle system. One important application of the standard is describing the testing environment for the vehicle. A physical test, which uses the standard, is the 30,000 mile endurance test. More recently, another metric has been used, the power spectral density (PSD) of road roughness. The international standard for road roughness is known as the International Roughness Index (IRI), and all road construction projects in the U.S. are based on this, as well as Department of Transportation analyses. This paper will analyze the different standards by comparing and contrasting the various aspects of each. Depending on the standard and metrics chosen, the simulation results will have different correlations with actual test.
Technical Paper

Lightweight Robotic Mobility: Template-based Modeling for Dynamics and Controls Using ADAMS and MATLAB

2003-03-03
2003-01-0269
The U.S. Army is seeking to develop autonomous off-road mobile robots to perform tasks in the field such as supply delivery and reconnaissance in dangerous territory. A key problem to be solved with these robots is off-road mobility. We have developed a computer model of one concept robot, the “T1” omnidirectional vehicle (ODV), to study the effects of different control strategies on the robot's off-road mobility. The T1 is a lightweight robot with an innovative running-gear and control strategy to enhance mobility characteristics. We built the dynamic model of T1 in ADAMS/Car and the control system in MATLAB/Simulink. This paper presents the template-based method used to construct the ADAMS model of the T1 ODV. It also discusses effective linking of ADAMS and MATLAB for control system development. Finally, this paper includes a section describing the extension of the T1 templates to other similar ODV concepts for rapid development.
Technical Paper

Developing a Compact Continuous-State Markov Chain for Terrain Road Profiles

2013-04-08
2013-01-0629
Accurate terrain models provide the chassis designer with a powerful tool to make informed design decisions early in the design process. It is beneficial to characterize the terrain as a stochastic process, allowing limitless amounts of synthetic terrain to be created from a small number of parameters. A continuous-state Markov chain is proposed as an alternative to the traditional discrete-state chain currently used in terrain modeling practice. For discrete-state chains, the profile transitions are quantized then characterized by a transition matrix (with many values). In contrast, the transition function of a continuous-state chain represents the probability density of transitioning between any two states in the continuum of terrain heights. The transition function developed in this work uses a location-scale distribution with polynomials modeling the parameters as functions of the current state.
Technical Paper

Analysis of Potential Road/Terrain Characterization Rating Metrics

2004-10-26
2004-01-2640
The U.S. Army uses the root mean square and power spectral density of elevation to characterize road/terrain (off-road) roughness for durability. This paper describes research aimed toward improving these metrics. The focus is on taking previously developed metrics and applying them to mathematically generated terrains to determine how each metric discerns the relative roughness of the terrains from a vehicle durability perspective. Multiple terrains for each roughness level were evaluated to determine the variability for each terrain rating metric. One method currently under consideration is running a relatively simple, yet vehicle class specific, model over a given terrain and using predicted vehicle response(s) to classify or characterize the terrain.
Technical Paper

High-Frequency Terrain Content and Surface Interactions for Off-Road Simulations

2004-10-26
2004-01-2641
Standard visual database modeling practices in driving simulation reduce geometric complexity of terrain surfaces by using texture maps to simulate high frequency detail. Typically the vehicle dynamics model queries a correlated database that contains the polygons from the high level of detail of the visual database. However the vehicle dynamics database does not contain any of the high frequency information included in the texture maps. To overcome this issue and enhance both the visual and vehicle dynamics databases, a mathematical model of the high frequency content of the ground surface is developed using a set of Non-Uniform Rational B-Splines (NURBS) patches. The patches are combined in the terrain query by superimposing them over the low-frequency polygonal terrain, reintroducing the missing content. The patches are also used to generate Bump Map textures for the image generator so that the visual representation matches the terrain query.
Technical Paper

Time Series Modeling of Terrain Profiles

2005-11-01
2005-01-3561
Every time we measure the terrain profiles we would get a different set of data due to the measuring errors and due to the fact that the linear tracks on which the measuring vehicle travels can not be exactly the same every time. However the data collected at different times from the same terrain should share the similar intrinsic properties. Hence it is natural to consider statistical modeling of the terrain profiles. In this paper we shall use the time series models with time being the distance from the starting point. We receive data from the Belgian Block and the Perryman3 testing tracks. The Belgian Block data are shown to behave like a uniformly modulated process([7]), i.e. it is the product of a deterministic function and a stationary process. The modeling of the profiles can be done by estimating the deterministic function and fit the stationary process with a well-known ARMA model. The Perryman3 data are more irregular.
Technical Paper

Further Analysis of Potential Road/Terrain Characterization Rating Metrics

2005-11-01
2005-01-3562
The U.S. Army uses the root mean square and power spectral density of elevation to characterize road/terrain (off-road) roughness for durability. This paper describes research aimed toward improving these metrics. The focus is on taking previously developed metrics and applying them to mathematically generated terrains to determine how each metric discerns the relative roughness of the terrains from a vehicle durability perspective. Multiple terrains for each roughness level were evaluated to determine the variability for each terrain rating metric. One method currently under consideration is running a relatively simple, yet vehicle class specific, model over a given terrain and using predicted vehicle response(s) to classify or characterize the terrain.
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