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The goal of this study is to develop an actively translating rear diffuser device to reduce the aerodynamic drag experienced by passenger cars. The feature of this device is hidden under the rear bumper ordinarily not to ruin the external design of the car and slips out backward under the high-speed driving condition. By this study, a movable arc-shaped semi-diffuser device is designed to maintain the streamlined automobile rear underbody configuration. It's installed under the rear bumper of a passenger car. Seven types of rear diffuser devices whose positions, slid out lengths and widths are differing with the basic shape installed in the rear bumper section of a passenger car and performed Computational Fluid Dynamics (CFD) analyses under rotating wheel and moving ground conditions. The main purpose of this study is that explains the aerodynamic drag reduction mechanism of a passenger car via an actively translating rear diffuser device at a high speed driving condition.

Exterior shape of automobile can be represented by shape function through this study so that aerodynamic shape parameters can be easily controlled and changed. Also ordinary geometric information can be extracted easily from shape function model by simple calculations. It is possible to predict the aerodynamic performance of functional virtual car models which are transformed continually by developing automated program in initial design stage that includes all of above process. Innovative vehicle design process with exterior design guide will be proposed for stylist, engineer and packaging department in order to achieve low aerodynamic drag and high fuel efficiency targets.

Peak pressure fluctuation amplitudes in the ¾ open-jet test-section of the Hyundai Aeroacoustic Wind Tunnel have been reduced from root-mean-square levels equal to 6% of the test-section dynamic pressure to levels of less than 0.5% over almost the full wind speed range of the tunnel. The improvement was accomplished using a retrofit of the test-section collector. Using an analysis of the physics of the problem, it was found that the HAWT pressure fluctuations could be accurately modeled as a resonance phenomenon in which acoustic modes of the full wind tunnel circuit are excited by a nozzle-to-collector edgetone-feedback loop. Scaling relations developed from the theory were used to design an experiment in 1/7th scale of the HAWT circuit, which resulted in the development of the new collector design. Data that illustrate the benefit of the reduction in pressure fluctuation amplitudes on passenger-car aerodynamic force measurements are presented.

In order to reduce total drag during aerodynamic optimization process of the passenger vehicle, induced drag should be minimized and pressure drag should be decreased by means of applying streamlined body shape. The reduction of wake area could decrease pressure drag, which was generated by boundary layer separation. The induced drag caused by rear axle lift and C-pillar vortex can be reduced by the employing of trunk lid edge and kick-up or an optimized rear spoiler. When a rear spoiler or kick-up shape was installed on the rear end of a sedan vehicle, drag was reduced but the wake area became larger. This contradiction cannot be explained by simply using Bernoulli’s principle with equal transit or longer path theory. Newtonian explanation with COANDA effect is adopted to explain this phenomenon. The relationships among COANDA effect, down wash, C-pillar vortex, rear axle lift and induced drag are explained.

A new Hyundai Aero-acoustic Wind Tunnel (HAWT) has been opened in the Nam-yang Technical Center of Hyundai Motor Company (HMC) since August 1999. This wind tunnel has a 3/4 semi-open jet test section and a closed circuit in order to improve aerodynamic and wind noise and thermodynamic characteristics of vehicles. The HMC technical center had started the feasibility study of full-scale wind tunnel in 1995, to improve the aerodynamic characteristics and to meet fuel consumption regulations. The main purpose of this facility is conduct various kinds of tests on customer driving conditions, including aerodynamic and aero-acoustic tests and engine cooling simulations, etc. The technical specification was made on the basis of HMC engineers' experience of their own model scale and full-scale wind tunnels (like MIRA or DNW) during last 10 years.