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Technical Paper

Military Unmanned Ground Vehicle Maneuver: A Review and Formulation

2023-04-11
2023-01-0108
A state-of-the-art review of the technical meaning and application of the term ‘maneuver’, used by the U.S. Army and ground vehicle engineering communities, was performed with regard to various military activities, including modeling and simulation (M&S), to focus on the value and applicability of the term to military vehicle dynamics. As shown, U.S. military doctrine has built through history and experience a unique concept of maneuver-in-general and its application in U.S. Army unified land operations. Yet, the term ‘maneuver’ needs further technical categorization and characterization for the purpose of dynamics of military unmanned ground vehicles (UGVs) and vehicle design for maneuver. While the NHTSA and SAE standards and definitions provide solid foundations for M&S of cars and trucks to enhance the safety of those vehicles (manned and autonomous), occupants, and pedestrians on roads, the standards cannot address all needs of military vehicles in maneuver.
Technical Paper

Dynamic Formulation of the Utility Truck with the Morphing Boom Equipment

2022-03-29
2022-01-0917
Robotic technology has begun to play an essential role in ground automotive applications. Utility trucks are among the first responders in extreme climate and severe weather conditions, comprised of two systems: a mobile platform and an articulated robotic morphing arm. The conventional industrial manipulators are mounted on stationary bases, while a mobile manipulator is dynamically coupled on a mobile platform. Such trucks with morphing manipulator can increase the possibility of road accidents in many ways and, additionally, create dangerous situations on the roads, and off-road conditions, while moving, and performing tasks. Large boom equipped trucks for reaching elevated heights can become unstable due to drastic variation of the boom equipment moment of inertia causing the extreme weight re-distribution among the wheels. The morphing capabilities of the utility trucks need to be investigated together with the vehicle-road forces in order to hold the truck safe on the roads.
Technical Paper

Virtual Driveline Concept-Based Maneuverability Control of a Skid-Steering UGV with Individually Driven Wheels

2022-03-29
2022-01-0366
In the absence of a physical driveline between the wheels powered by individual electric motors, in this paper, a concept of the virtual driveline system was applied to a small skid-steering unmanned ground vehicle (UGV) for the purpose of controlling its maneuverability, i.e., for fulfilling desired maneuvers in terrain zones constrained by natural and man-made objects. The virtual driveline concept supposes that the UGV driving wheels are connected via a virtual driveline that is a computational code to manage the power split among the wheels by using characteristics of a mechanical driveline system. The kinematic discrepancy factor (KDF) as a mechanical driveline characteristic is utilized to mathematically link the angular velocities and the drive torques of the electrically driven wheels.
Technical Paper

Mobility Boundaries for the Wheel Normal Reaction

2022-03-29
2022-01-0360
When a vehicle moves over uneven ground, motion of the sprung and unsprung masses causes dynamic shifting in the load transmitted to the ground, making the normal reaction in the tire-soil patch a continuously changing wheel parameter that may affect vehicle performance. At high loads, sinkage of the wheel can become high as the wheel digs into the soil. At low loads, the wheel can have difficulty acquiring sufficient traction. Additionally, steerability of the wheel can be diminished at very low loads. Controlling the damping forces in the suspension that is usually used to improve ride quality and stabilize motion of the sprung mass can result in an increase in the dynamic variation of the wheel normal reaction and cause vehicle performance deterioration. In this paper, a method is developed to establish boundary constraints on the dynamic normal reaction to maintain reasonable tire-terrain mobility characteristics.
Journal Article

A Virtual Driveline Concept to Maximize Mobility Performance of Autonomous Electric Vehicles

2020-04-14
2020-01-0746
In-wheel electric motors open up new prospects to radically enhance the mobility of autonomous electric vehicles with four or more driving wheels. The flexibility and agility of delivering torque individually to each wheel can allow significant mobility improvements, agile maneuvers, maintaining stability, and increased energy efficiency. However, the fact that individual wheels are not connected mechanically by a driveline system does not mean their drives do not impact each other. With individual torques, the wheels will have different longitudinal forces and tire slippages. Thus, the absence of driveline systems physically connecting the wheels requires new approaches to coordinate torque distribution. This paper solves two technical problems. First, a virtual driveline system (VDS) is proposed to emulate a mechanical driveline system virtually connecting the e-motor driveshafts, providing coordinated driving wheel torque management.
Journal Article

Stability of Motion and Mobility Analysis of a 4x4 Hybrid-Electric Vehicle with Passive Drivelines

2016-09-27
2016-01-8025
This paper presents an analysis of coupled longitudinal and lateral dynamics of a 4×4 hybrid-electric off-road vehicle (HEV) with two passive driveline systems, including drivelines with (i) an interaxle open symmetrical differential in the transfer case and (ii) a locked transfer case, i.e., positive engagement of two axles. The axle differentials are open. As the study proved, lateral dynamics of the 4×4 HEV, characterized by the tire side forces, vehicle lateral acceleration, yaw rate and tire gripping factors can be impacted by the tire longitudinal forces, whose magnitudes and directions (positive-negative) strongly depend on the driveline characteristics. At the same time, the tire side forces impact the relation between the longitudinal forces and tire slippages.
Journal Article

A Central Differential Gear Ratio Optimization of a 6×6 Articulated Dump Truck

2015-09-29
2015-01-2787
This paper starts with an analysis of design configurations of the drivelines with different power-dividing units (PDUs) of main dump truck manufacturing companies. As it follows from the analysis, improvements of articulated truck energy efficiency and reduction of fuel consumption by optimizing the power distribution to the drive wheels are still open issues. The problem is that a variety of operating and terrain conditions of dump trucks requires different wheel power distributions that cannot be provided by one set of PDUs employed in a truck. The central PDU in the transfer case was identified as the most important PDU among the five PDUs, which plays a crucial role in the power distribution between the front axle and the rear tandem of a 6×6 articulated dump truck. The paper formulates a constraint optimization problem to minimize the tire slippage power losses by optimizing the power distribution between the drive wheels.
Journal Article

Fused Dynamics of Unmanned Ground Vehicle Systems

2014-09-30
2014-01-2322
Through inverse dynamics-based modeling and computer simulations for a 6×6 Unmanned Ground Vehicle (UGV) - a 6×6 truck - in stochastic terrain conditions, this paper analytically presents a coupled impact of different driveline system configurations and a suspension design on vehicle dynamics, including vehicle mobility, and energy efficiency. A new approach in this research work involves an estimation of each axle contribution to the level of potential mobility loss/increase and/or energy consumption increase/ reduction. As it is shown, the drive axles of the vehicle interfere with the vehicle's dynamics through the distribution of the wheels' normal reactions and wheel torques. The interference causes the independent system dynamics to become operationally coupled/fused and thus diminishes vehicle mobility and energy efficiency. The analysis is done by the use of new mobility indices and energy efficiency indices which are functionally coupled/fused.
Technical Paper

An Active Long-Travel, Two Performance Loop Control Suspension of an Open-Link Locomotion Module for Off-Road Applications

2014-09-30
2014-01-2288
An open-link locomotion module (OLLM) is an autonomous energy self-sufficient locomotion setup for designing ground wheeled vehicles of a given configuration that includes drive/driven and steered/non-steered wheels with individual suspension and brake systems. Off-road applications include both trucks and trailers. The paper concentrates on the module's electro-hydraulic suspension design and presents results of analytical and experimental studies of a trailer with four driven (no wheel torque applied) open-link locomotion modules. On highly non-even terrain, the suspension design provides the sprung mass with sufficient vibration protection at low level of normal oscillations, enhanced damping and stabilized angular movements. This is achieved by the introduction of two control loops: (i) a fast-acting loop to control the damping of the normal displacements; and (ii) a slow-acting control loop for varying the pressure and counter-pressure in the suspension system.
Journal Article

Load Estimation of an Open-Link Locomotion Module for Robotic and Commercial Multi-Wheel Applications

2013-09-24
2013-01-2358
An open-link locomotion module, comprising a driving wheel with an electric motor, a system of electro-hydraulic suspension, and an electro-hydraulic power steering system, is presented in this paper as the basis for the modular design of unmanned (robotic) ground vehicles. The open-link-type configuration allows the module to be functionally integrated and engineered with a system of similar modules and thus virtually allows to compile vehicles with any required number of driving wheels. The overall dimensions and carrying capacity of the tire used in the module, as well as technical characteristics of the suspension and power steering systems make possible to employ the module for commercial ground vehicle applications. This paper considers technical issues related to designing the locomotion module.
Technical Paper

8×8 Platform for Studing Terrain Mobility and Traction Performance of Unmanned Articulated Ground Vehicles with Steered Wheels

2013-09-24
2013-01-2356
Two characteristics of terrain mobility are essential in designing an unmanned ground vehicle (UGV): (i) the ability of a vehicle to move through terrain of a given trafficability and (ii) the obstacle performance, i.e., the ability to avoid, interact with and overcome obstacles encountered on a preset route of a vehicle. More attention has been given to the vehicle geometry including selection of the angles of approach and departure, radii of longitudinal and lateral terrain mobility, and the steering system configuration. An essential effect is exhibited by the tire properties in their interaction with the support surface; this, in turn, affects traction properties of the wheel and, thus, vehicle terrain mobility. However, the influence of power distribution between the driving wheels together with vehicle steering system on the two above-listed characteristics of terrain mobility has not been considered in depth.
Journal Article

Mobility and Energy Efficiency Analysis of a Terrain Truck

2013-04-08
2013-01-0672
While much research has focused on improving terrain mobility, energy and fuel efficiency of terrain trucks, only a limited amount of investigation has gone into analysis of power distribution between the driving wheels. Distribution of power among the driving wheels has been shown to have a significant effect on vehicle operating characteristics for a given set of operating conditions and total power supplied to the wheels. Wheel power distribution is largely a function of the design of the driveline power dividing units (PDUs). In this paper, 6×6/6×4 terrain truck models are analyzed with the focus on various combinations of PDUs and suspension systems. While these models were found to have some common features, they demonstrate several different approaches to driveline system design.
Journal Article

Driveline System - Suspension Interaction in a 6×6 Terrain Truck

2012-09-24
2012-01-1915
Normal and longitudinal dynamics of vehicles interrelates via the normal and longitudinal tire reactions. The normal reactions are supposed to be formed by characteristics of the suspension system and tires, and the longitudinal forces in the tire patches are produced by the driveline system by supplying torques to the drive wheels. Usually, the normal and longitudinal reactions, independently generated by the two vehicle systems, are considered to interrelate, but not to impact each other. An analytical study presented in this paper showed that the normal tire reactions are formed not only by the design of suspension but also by the longitudinal tire reactions (circumferential wheel forces), which follow from the wheel torques supplied by the driveline system. A 6×6 vehicle with A-type suspension systems at all three axles exhibits different normal tire reactions at the drive axles during motion even when the static weight distribution is equal.
Journal Article

Axle Drive and Brake-Based Traction Control Interaction

2011-09-13
2011-01-2160
Brake-based traction control systems (TC), which utilize the brake of a spinning wheel of the drive axle, are widely used in passenger cars and light trucks, and recently were applied to all-wheel drive construction equipment. Such machines employ various types of interwheel drive systems (i.e., axle drives such as open differentials, limited slip differentials, etc.) to control torque split between the drive wheels and, thus, improve vehicle traction performance. As experimental research showed, the interaction between the traction control system and the axle drive can lead to unpredictable changes in vehicle performance. Lack of analytical work in this area motivated this study of the interaction and impact of the two systems on each other and the dynamics and performance of a drive axle.
Technical Paper

Terrain Truck: Control of Wheel Rotational Velocities and Tire Slippages

2011-09-13
2011-01-2157
The dynamics of an AWD vehicle is determined by the interactions between the vehicle's wheels and the tire contact surface. Understanding and controlling these interactions drives the vehicle mobility and energy efficiency. In this paper new issues related to tire slippage control are addressed. The paper analytically demonstrates that two tires on the same axle with the same rotational speeds can have different slippages when the normal reaction and inflation pressure vary due to motion conditions. Hence, a new method is proposed to control the rotational velocity of the wheels in a way that provides the same slippages of the tires by accounting for changes in the normal load and tire inflation pressure. This approach is especially beneficial for vehicles with individual (electric) wheel drives which can be individually controlled by introducing the proposed algorithm for controlling both the vehicle linear velocity and the tire slippages.
Technical Paper

Innovative Graduate Program in Mechatronics Engineering to Meet the Needs of the Automotive Industry

2010-10-19
2010-01-2304
A new inter-disciplinary degree program has been developed at Lawrence Technological University: the Master of Science in Mechatronic Systems Engineering Degree (MS/MSE). It is one of a few MS-programs in mechatronics in the U.S.A. today. This inter-disciplinary program reflects the main areas of ground vehicle mechatronic systems and robotics. This paper presents areas of scientific and technological principles which the Mechanical Engineering, Electrical and Computer Engineering, and Math and Computer Science Departments bring to Mechatronic Systems Engineering and the new degree program. New foundations that make the basis for the program are discussed. One of the biggest challenges was developing foundations for mechanical engineering in mechatronic systems design and teaching them to engineers who have different professional backgrounds. The authors first developed new approaches and principles to designing mechanical subsystems as components of mechatronic systems.
Technical Paper

Kinematic Discrepancy Minimization for AWD Terrain Vehicle Dynamics Control

2010-10-05
2010-01-1895
Stability of motion, turnability, mobility and fuel consumption of all-wheel drive terrain vehicles strongly depends on engine power distribution among the front and rear driving axles and then between the left and right wheels of each axle. This paper considers kinematic discrepancy, which characterizes the difference of the theoretical velocities of the front and rear wheels, as the main factor that influences power distribution among the driving axles/wheels of vehicles with positively locked front and rear axles. The paper presents a new algorithm which enables minimization of the kinematic discrepancy factor for the improvement of AWD terrain vehicle dynamics while keeping up with minimal power losses for tire slip. Three control modes associated with gear ratio control of the front and rear driving axles are derived to provide the required change in kinematic discrepancy. Computer simulation results are presented for different scenarios of terrain and road conditions.
Technical Paper

All-Wheel Driveline Mechatronic Systems: Principles of Wheel Power Management

2006-04-03
2006-01-0580
All-wheel driveline systems with electronic torque control on each and all wheels, torque vectoring and torque management devices, hybrid electro-mechanical systems, and individual electro (hydraulic) motors in the wheels have been gaining a bigger interest in the industry for recent years. The majority of automotive applications are in vehicle stability control that is performed by controlling the vehicle yaw moment. Some devices also improve vehicle traction performance. The proposed paper develops a methodology that includes the key-principles in all-wheel driveline systems design and is based on the wheel power management as a broader analytical approach. The proposed principles relate to the optimization of power distributions to the drive wheels in both rectilinear and curvilinear vehicle motion. Inverse dynamics is the basis for the developed methodology.
Technical Paper

Tire Longitudinal Elasticity and Effective Rolling Radii: Experimental Method and Data

2005-04-11
2005-01-1823
To evaluate traction and velocity performance and other operational properties of a vehicle requires data on some tire parameters including the effective rolling radius in the driven mode (no torque on a wheel), the effective radii in the drive mode (torque applied to the wheel), and also the tire longitudinal elasticity. When one evaluates vehicle performance, these parameters are extremely important for linking kinematic parameters (linear velocity and tire slip coefficient) with dynamic parameters (torque and traction net force) of a tired wheel. This paper presents an experimental method to determine the above tire parameters in laboratory facilities. The facilities include Lawrence Technological University's 4x4 vehicle dynamometer with individual control of each of the four wheels, Kistler RoaDyn® wheel force sensors that can measure three forces and three moments on a wheel, and a modern data acquisition system. The experimental data are also presented in the paper.
Technical Paper

All-Wheel Drive Vehicle Energy Efficiency Evaluation

2004-03-08
2004-01-0864
All-wheel drive (AWD) vehicle performance considerably depends not only on total power amount needed for the vehicle motion in the given road/off-road conditions but also on the total power distribution among the drive wheels. In turn, this distribution is largely determined by the driveline system and its mechanisms installed in power dividing units. They are interwheel, interaxle reduction gears, and transfer cases. The paper presents analytical methods to evaluate the energy and, accordingly, fuel efficiency of vehicles with any arbitrary number of the drive wheels. The methods are based on vehicle power balance equations analysis and give formulas that functionally link the wheel circumferential forces with slip coefficients and other forces acting onto an AWD vehicle. The proposed methods take into consideration operational modes of vehicles that are tractive mode, load transportation, or a combination of both.
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