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Technical Paper

Limitations of Real-Time Engine-Out NOx Estimation in Diesel Engines

2017-03-28
2017-01-0963
Many excellent papers have been written about the subject of estimating engine-out NOx on diesel engines based on real-time available data. The claimed accuracy of these models is typically around 6-10% on validation data sets with known inputs. This reported accuracy typically ignores input uncertainties, thus arriving at an optimistic estimate of the model accuracy in a real-time application. In our paper we analyze the effect of input uncertainty on the accuracy of engine-out NOx estimates via a numerical Monte Carlo simulation and show that this effect can be significant. Even though our model is based on an in-cylinder pressure sensor, this sensor is limited in its capability to reduce the effect of other measured inputs on the model.
Journal Article

Turbocharger Turbine Inlet Isentropic Pressure Observer Model

2015-04-14
2015-01-1617
Exhaust pressures (P3) are hard parameters to measure and can be readily estimated, the cost of the sensors and the temperature in the exhaust system makes the implementation of an exhaust pressure sensor in a vehicle control system a costly endeavor. The contention with measured P3 is the accuracy required for proper engine and vehicle control can sometimes exceed the accuracy specification of market available sensors and existing models. A turbine inlet exhaust pressure observer model based on isentropic expansion and heat transfer across a turbocharger turbine was developed and investigated in this paper. The model uses 4 main components; an open loop P3 orifice flow model, a model of isentropic expansion across the turbine, a turbine and pipe heat transfer models and an integrator with the deviation in the downstream turbine outlet parameter.
Technical Paper

Exhaust Manifold Temperature Observer Model

2014-04-01
2014-01-1155
Exhaust temperatures are some of the hardest parameters to measure and estimate based on the range of the signal and the environment that an engine exhaust system creates. Accurate exhaust temperature inputs in vehicle and engine control systems are important for performance, fuel economy, emissions and aftertreatment control. A turbine inlet exhaust temperature observer model based on isentropic expansion and heat transfer across a turbocharger turbine was developed and investigated in this paper. There are 4 main components used to model the exhaust temperature; an open loop exhaust manifold gas temperature mass/energy model, an isentropic expansion across the turbine, a turbine heat transfer model and an observer using the downstream turbine outlet temperature. Another method using only a reverse isentropic expansion model and heat transfer parts of the observer model was analyzed and compared to the observer model.
Journal Article

Experimental Evaluation of Advanced Turbocharger Performance on a Light Duty Diesel Engine

2013-04-08
2013-01-0920
For diesel engines to meet current and future emissions levels, the amount of EGR required to reach these levels has increased dramatically. This increased EGR has posed big challenges for conventional turbocharger technology to meet the higher emissions requirements while maintaining or improving other vehicle attributes, to the extent that some OEMs resort to multiple turbocharger configurations. These configurations can include parallel, series sequential, or parallel - series turbocharger systems, which would inevitably run into other issues, such as cost, packaging, and thermal loss, etc. This study, as part of a U.S. Department of Energy (USDoE) sponsored research program, is focused on the experimental evaluation of the emission and performance of a modern diesel engine with an advanced single stage turbocharger.
Technical Paper

Ford 2011 6.7L Power Stroke® Diesel Engine Combustion System Development

2011-04-12
2011-01-0415
A new diesel engine, called the 6.7L Power Stroke® V-8 Turbo Diesel, and code named "Scorpion," was designed and developed by Ford Motor Company for the full-size pickup truck and light commercial vehicle markets. The combustion system includes the piston bowl, swirl level, number of nozzle holes, fuel spray angle, nozzle tip protrusion, nozzle hydraulic flow, and nozzle-hole taper. While all of these parameters could be explored through extensive hardware testing, 3-D CFD studies were utilized to quickly screen two bowl concepts and assess their sensitivities to a few of the other parameters. The two most promising bowl concepts were built into single-cylinder engines for optimization of the rest of the combustion system parameters. 1-D CFD models were used to set boundary conditions at intake valve closure for 3-D CFD which was used for the closed-cycle portion of the simulation.
Technical Paper

The New Ford 6.7L V-8 Turbocharged Diesel Engine

2010-04-12
2010-01-1101
A new diesel engine, called the 6.7L Power Stroke® V-8 Turbocharged Diesel, and code named "Scorpion" has been designed and developed by Ford Motor Company for the full-size pickup truck and light commercial vehicle markets. It incorporates the latest design technology to meet 2010 model year emission regulations for both chassis and dynamometer-based certifications, and is compatible with up to B20 biodiesel fuel. The engine is an entirely new 90 degree V-8 design featuring inboard exhaust, piezo common rail fuel injection, a new dual compressor wheel turbocharger, and dual loop cooling systems. The 6.7L is Ford's first diesel engine designed for the North American pickup and light commercial truck market.
Technical Paper

Ford's 1996 Crown Victoria Dedicated Natural Gas Vehicle

1995-12-01
952743
Ford Motor Company has introduced a Crown Victoria dedicated natural gas vehicle (NGV) to meet rising demand for vehicles powered by cleaner burning fuels and to reduce dependency on foreign energy imports. The Crown Victoria NGV is a production vehicle maintaining Original Equipment Manufacturer (OEM) quality and warranty while complying with all applicable corporate, federal and state requirements.
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