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Technical Paper

High Performance Actuation System Enabled by Energy Coupling Mechanism

2013-09-24
2013-01-2344
This paper introduces a high performance actuation mechanism to enable new systems and improve the performance and efficiency of existing systems. The concept described is based on coupling energy storage mechanisms with translational movement to increase the speed and controllability of linear actuators. Initial development is a high speed linear actuator for hydraulic proportional valves, and the concept can be extended into other applications. With high speed proportional valves, the performance of existing cam phasing systems can be improved or the actuation mechanisms can be applied directly to IC engine valve actuation. Other applications include active suspension control valves, transmission control valves, industrial and commercial vehicle fluid power systems, and fuel injection systems. The stored actuation energy (such as a rotating mass) is intermittently coupled and decoupled to produce linear or rotary motion in the primary actuator.
Technical Paper

Frequency Conversion Controlled Vapor Recovery System by Temperature and Flow Signals: Model Design and Parameters Optimization

2013-09-24
2013-01-2348
Current gasoline-gas vapor recovery system is incomplete, for it cannot adjust the vapor-liquid ratio automatically due to the change of working temperature. To solve this problem, this paper intends to design a new system and optimize its parameters. In this research, variables control method is used for tests while linear regression is used for data processing. This new system moves proportion valve away and adds a DSP control module, a frequency conversion device, and a temperature sensor. With this research, it is clearly reviewed that the vapor-liquid ratio should remains 1.0 from 0 °C to 20 °C as its working temperature, be changed into 1.1 from 20 °C to 25 °C, be changed into 1.2 from 25 °C to 30 °C, and be changed into 1.3 when the working temperature is above 30 °C.
Technical Paper

Design of a High-Bandwidth, Low-Cost Hydrostatic Absorption Dynamometer with Electronic Load Control

2009-10-06
2009-01-2846
A low-cost hydrostatic absorption dynamometer has been developed for small to medium sized engines. The dynamometer was designed and built by students to support student projects and educational activities. The availability of such a dynamometer permits engine break-in cycles, performance testing, and laboratory instruction in the areas of engines, fuels, sensors, and data acquisition. The dynamometer, capable of loading engines up to 60kW at 155Nm and 3600rpm, incorporates a two-section gear pump and an electronically operated proportional pressure control valve to develop and control the load. A bypass valve permits the use of only one pump section, allowing increased fidelity of load control at lower torque levels. Torque is measured directly on the drive shaft with a strain gage. Torque and speed signals are transmitted by an inductively-powered collar mounted to the dynamometer drive shaft. Pressure transducers at the pump inlet and pump outlet allow secondary load measurement.
Technical Paper

Regenerative Hydraulic Topographies using High Speed Valves

2009-10-06
2009-01-2847
This paper presents hydraulic topographies using a network of valves to achieve better energy efficiency, reliability, and performance. The Topography with Integrated Energy Recovery (TIER) system allows the valves and actuators to reconfigure so that flow from assistive loads on actuators can be used to move actuators with resistive loads. Many variations are possible, including using multiple valves with either a single pump/motor or with multiple pump/motors. When multiple pump/motors are used, units of different displacements can be chosen such that units are controlled to minimize time operating at low displacement, thus increasing overall system efficiency. Other variations include configurations allowing open loop or closed loop pump/motors to be used, the use of fixed displacement pump/motors, or the ability to store energy in an accumulator. This paper gives a system level overview and summarizes the hydraulic systems using the TIER approach.
Technical Paper

Electrically Controlled Fixed-Displacement Pump, Variable-Displacement Motor Hydrostatic Transmission

2006-10-31
2006-01-3469
Fixed-displacement pump, variable-displacement motor configurations are rarely utilized for hydrostatic transmission designs, but they can achieve several advantages over more traditional systems. Developing a hydraulic drivetrain to accomplish high efficiency at high torque is often difficult because variable-displacement pumps are less efficient at low displacements. However, a system that utilizes modern electro-hydraulic valves and an electrically controlled variable-displacement hydraulic motor is easy to modulate and achieves its peak efficiency at low speeds. During the 2005 ASABE (American Society of Agricultural and Biological Engineers) ¼ Scale Tractor Student Design Competition, one such system was compared to conventional hydrostats and belt driven continuously variable transmissions. The fixed pump, variable motor system proved to be easy to operate. An electronic controller was used to modulate motor displacement to maintain constant engine speed.
Technical Paper

Modeling an Electronically-Controlled Magnetic Actuator Operating a Hydraulic Valve and Cylinder

2002-03-19
2002-01-1346
A computer model is developed for a system consisting of an electronic chopper circuit driving a magnetic actuator, which in turn operates a hydraulic valve that controls a hydraulic cylinder. Here the entire system is modeled using SPICE, a widely used electric circuit simulation program. Besides the SPICE model of the chopper circuit, included are a model of the magnetic actuator obtained by electromagnetic finite element analysis and a model of the hydraulic valve and cylinder based on their hydraulic and mechanical equations. The complete model is used to compute typical system performance.
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