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Demand for transport energy is growing but this growth is skewed heavily toward commercial transport, such as, heavy road, aviation, marine and rail which uses heavier fuels like diesel and kerosene. This is likely to lead to an abundance and easy availability of lighter fractions like naphtha, which is the product of the initial distillation of crude oil. Naphtha will also require lower energy to produce and hence will have a lower CO₂ impact compared to diesel or gasoline. It would be desirable to develop engine combustion systems that could run on naphtha. Many recent studies have shown that running compression ignition engines on very low Cetane fuels, which are very similar to naphtha in their auto-ignition behavior, offers the prospect of developing very efficient, clean, simple and cheap engine combustion systems. Significant development work would be required before such systems could power practical vehicles.

Extensive tests have been carried out in a single-cylinder Direct Injection Spark Ignition (DISI) engine using up to fifteen different fuels at inlet pressure of up to 3.4 bar abs. to study fuel effects as well as inlet pressure effects on knock. In addition fuel effects on particulate emissions at part-throttle were measured. Fuel anti-knock quality does not correlate with MON and is best described by the Octane Index, OI = RON-KS where S = RON -MON is the sensitivity of the fuel and K is a constant depending on the engine pressure/temperature regime. The RON of the fuels considered was in the range between 95 and 105 and the sensitivity between 8 and 13. K is negative at all the conditions tested, i.e., for a given RON, a higher sensitivity fuel has better anti-knock quality. K decreases with increasing intake pressure and more generally, decreases as Tcomp₁₅, the temperature of the unburned gas at a pressure of 15 bar decreases.

As SI engines strive for higher efficiency they are more likely to encounter knock and fuel anti-knock quality, which is currently measured by RON and MON, becomes more important. However, the RON and MON scales are based on primary reference fuels (PRF) - mixtures of iso-octane and n-heptane - whose autoignition chemistry is significantly different from that of practical fuels. Hence RON or MON alone can truly characterize a gasoline for its knock behavior only at their respective test conditions. The same gasoline will match different PRF fuels at different operating conditions. The true anti-knock quality of a fuel is given by the octane index, OI = RON −KS where S = RON − MON, is the sensitivity. K depends on the pressure and temperature evolution in the unburned gas during the engine cycle and hence is different at different operating conditions and is negative in modern engines.

The introduction of tumble into the combustion chamber is an effective method of enhancing turbulence intensity prior to ignition, thereby accelerating the burn rates, stabilizing the combustion, and extending the dilution limit. In this study, the primary intake runners are partially blocked to produce different levels of tumble motion in the cylinder during the air induction process. Experiments have been performed with a Chrysler 2.4L 4-valve I4 engine at maximum brake torque timing under two operating conditions: 2.41 bar brake mean effective pressure (BMEP) at 1600 rpm, and 0.78 bar BMEP at 1200 rpm. A method has been developed to quantify the tumble characteristics of blockages under steady flow conditions in a flow laboratory, by using the same cylinder head, intake manifold, and tumble blockages from the engine experiments.

In-cylinder charge motion is known to significantly increase turbulence intensity, accelerate combustion rate, and reduce cyclic variation. This, in turn, extends the tolerance to exhaust gas recirculation (EGR), while the introduction of EGR results in much lowered nitrogen oxide (NOx) emissions and reduced fuel consumption. The present study investigates the effect of charge motion in a spark ignition engine on fuel consumption, combustion, and engine-out emissions with stoichiometric and EGR-diluted mixtures under part-load operating conditions. Experiments have been performed with a Chrysler 2.4L 4-valve I4 engine under 2.41 bar brake mean effective pressure at 1600 rpm over a spark range around maximum brake torque timing. The primary intake runners are partially blocked to create different levels of tumble, swirl, and cross-tumble (swumble) motion in the cylinder before ignition.

Detailed combustion studies have historically been conducted in simplified reacting systems, such as shock-tubes and rapid compression machines. The reciprocating internal combustion engine presents many challenges when used to isolate the effects of fuel chemistry from thermodynamics. On the other hand, the conditions in such engines are the most representative in terms of pressure and temperature histories. This paper describes the use of a single-cylinder research engine as an advanced reactor to better determine fuel effects experimentally. In particular, a single-cylinder engine was operated in a manner that allowed the effects of changes in charge composition and temperatures to be isolated from changes in equivalence ratio. An example study is presented where the relative effects of low-temperature and high-temperature chemistry, and their effects on combustion phasing, are isolated and examined.

The current is an investigation of the effects of charge motion, namely tumble, on the burn characteristics of the new Chrysler Hemi SI engine. In order to reduce prototyping, several combustion system designs were evaluated; some of which were eliminated prior to design inception solely based on CFD simulations. The effects of piston top and number of spark plugs were studied throughout the conceptual stage with the AVL-FIRE CFD code. It has been concluded that large-scale, persistent and coherent tumbling flow structures are essential to charge motion augmentation at ignition only if such structures are decimated right before ignition. Piston top had a detrimental effect on tumbling charge motion as the piston approaches the TDC. When compared to single spark plug operation, dual spark plug reflected considerable improvement on burn characteristics and engine performance as a consequence. The CFD simulations demonstrated good correlation with early dynamometer data.

For the 2003 model year DaimlerChrysler Corporation will launch a totally new 5.7L V-8 engine for applications of the Dodge Ram pick-up truck. The new engine was created largely within a digital environment using the latest computer aided design (CAD) and computer aided engineering (CAE) techniques and tools. Utilizing a co-located team of design engineers, designers, and CAE engineers enabled the simulations to impact the design from program inception to the assembly line, saving program time and investment. This paper describes the successful merging of design and advanced analysis techniques by highlighting examples throughout the new HEMI® program. Case studies include issues in the areas of structural optimization, engine loading, lubrication circuit, cooling circuit, and manufacturing.

More stringent emissions standards along with higher fuel economy demands have obliged auto makers to develop technical solutions that exploit synergistic features from gasoline and diesel engines. To minimize NOx and soot trade-off, diesel powertrain has been developed to adopt increasingly complex and expensive technology such as extremely high pressure fuel injection systems, low pressure EGR, and variable valve timing. These attempts are associated with promoting Partially Premixed Charge Compression Ignition (PPC-CI) combustion via increasing mixing time and ignition delay. Alternatively, PPC-CI combustion can be achieved easier by using fuels with higher resistance to auto-ignition than conventional diesel fuel. Previous work has demonstrated the possibility of reducing the cost of future diesel after-treatment systems by using gasoline-like fuels.

Recent research [21] has shown that the compression ignition concept where very low cetane fuels (RON between 70 and 85) are run in compression ignition (CI) mode has several advantages. The engine will be at least as efficient and clean as the current diesel engines but will have a less complicated after-treatment system. The optimum fuel will be less processed and therefore simpler to make compared to current gasoline or diesel fuels. Naphtha, which is a product of the initial distillation of petroleum, is one such fuel. It provides a path to mitigate the global demand imbalance between heavier and lighter fuels that is otherwise projected. Since naphtha requires much less processing in the refinery than either gasoline or diesel [23], there is an additional benefit in terms of well-to-wheel CO2 emissions and overall energy consumed. Partially premixed charge compression ignition combustion with such a low cetane fuel has usually been investigated with a diesel engine base.

Results from a large set of HCCI experiments performed on a single-cylinder research engine fueled with different mixtures of iso-octane and n-heptane are presented and discussed in this paper. The experiments are designed to scrutinize fuel reactivity effects on the operating range of an HCCI engine. The fuel effects on upper and lower operating limits are measured respectively by the maximum pressure rise rate inside the cylinder and the stability of engine operation as determined by cycle-to-cycle variations in IMEP. Another set of experiments that examine the intake air heating effects on HCCI engine performance, exhaust emissions and operating envelopes is also presented. The effects of fuel reactivity and intake air heating on the HCCI ranges are demonstrated by constructing the operating envelopes for the different test fuels and intake temperatures.

Accurate accounting for fresh charge (fuel and air) along with trapped RGF is essential for the subsequent thermodynamic analysis of combustion in gasoline engines as well as for on-line and real-time quantification as relevant to engine calibration and control. Cost and complexity of such techniques renders direct measurement of RGF impractical for running engines. In this paper, an empirically-based approach is proposed for on-line RGF, based on an existing semi-empirical model [1]. The model developed expands the range over which the semi-empirical model is valid and further improves its accuracy. The model was rigorously validated against a well correlated GT-POWER model as well as results from 1D gas exchange model [2]. Overall, using this model, RGF estimation error was within ∼1.5% for a wide range of engine operating conditions. The model will be implemented in Dyno development and calibration at Chrysler Group.

In a gasoline engine, the unswept in-cylinder residual gas and introduction of external EGR is one of the important means of controlling engine raw NOx emissions and improving part load fuel economy via reduction of pumping losses. Since the trapped in-cylinder Residual Gas Fraction (RGF, comprised of both internal, and external) significantly affects the combustion process, on-line diagnosis and monitoring of in-cylinder RGF is very important to the understanding of the in-cylinder dilution condition. This is critical during the combustion system development testing and calibration processes. However, on-line measurement of in-cylinder RGF is difficult and requires an expensive exhaust gas analyzer, making it impractical for every application. Other existing methods, based on measured intake and exhaust pressures (steady state or dynamic traces) to calculate gas mass flowrate across the cylinder ports, provide a fast and economical solution to this problem.

The effects of intake pressure (Pin), start of injection (SOI), injection pressure (Pinj), injection split ratio (Qsplit), internal and external exhaust gas recirculation rates were varied to optimize several key parameters at a partially pre-mixed combustion low load/low speed condition using CFD. These include indicated specific fuel consumption (ISFC), combustion phasing (CA50), maximum rate of pressure rise (MRPR), maximum cylinder pressure (Pmax), indicated specific NOx (sNOx), indicated specific hydrocarbons (sHC) and Filter Smoke Number (FSN) emissions. Low-load point (6 bar indicated mean effective pressure (IMEP), 1500 revolutions per minute (RPM)) was selected where Pin varied between 1.25 and 1.5 bar, SOI between -100 and -10 crank angle degree (CAD) after top dead center (aTDC), Pinj between 100 and 200 bar, split ratio between 0 and 0.5, EGR between 0 and 45% and internal EGR measured by rebreathing valve height was varied between 0 and 4.5 mm.