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Technical Paper

Effects of Numerical Models on Prediction of Cylinder Pressure Ringing in a DI Diesel Engine

2018-04-03
2018-01-0194
Pressure ringing phenomena in internal combustion engine are often observed in cylinder pressure measurement, which may be due to combustion dynamics, pressure oscillation inside the combustion chamber and/or inside a drilled probe hole for cylinder pressure sensor installation. In the present study, combustion process in a production DI diesel engine instrumented with pressure sensors in the cylinder head was analyzed using 3D combustion CFD simulation. Three combustion models (the CTC model with the Shell autoignition model, the Sage model with detailed chemistry, and the ECFM-3Z model) and three reaction mechanisms (the Shell autoignition model, the Chalmers reduced n-heptane mechanism, and the IFP PRF mechanism) were employed to validate their capability in capturing pressure ringing phenomena. Grid size within the drilled hole and speed of sound CFL number were varied to evaluate the effects on pressure ringing prediction.
Technical Paper

Modeling Approach for a Wiremesh Substrate in CFD Simulation

2017-03-28
2017-01-0971
Experimental studies have shown that knitted wiremesh mixers reduce the formation of solid deposits and improve ammonia homogenization in automotive SCR systems. However, their implementation in CFD models remains a major challenge due to the complex WM geometry. It was the aim of the current study to investigate droplet WM interaction. Essential processes, such as secondary droplet generation, wall film formation, and heat exchange, were analyzed in detail and a numerical model was set up. A box with heat resisting glass was used to study urea-water solution spray impingement on a WM under a wide range of operating conditions. High speed videography was used to identify the impingement regimes. Infrared thermography was applied to investigate WM cooling. In order to determine the impact of the WM on the spray characteristics, the droplet spectrum was measured both upstream and downstream of the WM using the laser diffraction method.
Journal Article

Studies on the Impact of 300 MPa Injection Pressure on Engine Performance, Gaseous and Particulate Emissions

2013-04-08
2013-01-0897
An investigation has been carried out to examine the influence of up to 300 MPa injection pressure on engine performance and emissions. Experiments were performed on a 4 cylinder, 4 valve / cylinder, 4.5 liter John Deere diesel engine using the Ricardo Twin Vortex Combustion System (TVCS). The study was conducted by varying the injection pressure, Start of Injection (SOI), Variable Geometry Turbine (VGT) vane position and a wide range of EGR rates covering engine out NOx levels between 0.3 g/kWh to 2.5 g/kWh. A structured Design of Experiment approach was used to set up the experiments, develop empirical models and predict the optimum results for a range of different scenarios. Substantial fuel consumption benefits were found at the lowest NOx levels using 300 MPa injection pressure. At higher NOx levels the impact was nonexistent. In a separate investigation a Cambustion DMS-500 fast particle spectrometer, was used to sample and analyze the exhaust gas.
Technical Paper

Modeling Evaporating Diesel Sprays Using an Improved Gas Particle Model

2013-04-08
2013-01-1598
Accurate modeling of evaporating sprays is critical for diesel engine simulations. The standard spray and evaporation models in KIVA-3V tend to under-predict the vapor penetration, especially at high ambient pressure conditions. A sharp decrease of vapor penetration gradient is observed soon after the liquid spray is completely evaporated due to the lack of momentum sources beyond the liquid spray region. In this study, a gas particle model is implemented in KIVA-3V which tracks the momentum sources resulting from the evaporated spray. Lagrangian tracking of imaginary gas particles is considered until the velocity of the gas particle is comparable to that of the gas phase velocity. The gas particle continuously exchanges momentum with the gas phase and as a result the vapor penetrations are improved. The results using the present gas particle model is compared with experimental data over a wide range of ambient conditions and good levels of agreement are observed in vapor penetration.
Technical Paper

Some Aerodynamic Aspects of Centrifugal Fan Characteristics of an Automotive HVAC Blower

2001-03-05
2001-01-0291
Experimental and numerical approaches were adopted to understand flow behavior and performance of centrifugal fans in an automotive HVAC blower system. This work is directed at improving the performance of a conventional forward-curved centrifugal fan for a given small scroll casing. Recent requirements in the design of the multiblade centrifugal fan being used in automotive HVAC blowers are not only higher pressure rise and lower noise, but also better packaging in the automobile cabin. In order to meet these requirements, among various well-known design factors affecting the fan performance, principal parameters related to the rotor shape were modified and detailed flow analysis was carried out. Measurements have been made by means of a miniature five-hole probe and a pressure scanning system connected to an online data acquisition system.
Technical Paper

Effect of Air Motion on Fuel Spray Characteristics in a Gasoline Direct Injection Engine

1999-03-01
1999-01-0177
Numerical simulation was carried out to investigate the effect of transient in-cylinder air motion on fuel spray characteristics in a side-injection gasoline direct injection engine. KIVA-3V code with a fuel spray impingement model was used to simulate a swirl flow driven stratification for a late injection mode. For better understanding of in-cylinder air motion during the induction and compression strokes a flat piston and a bowled piston are compared with each other. Also a simplified simulation considering only the compression stroke was compared with the full simulation. As the high-pressure fuel spray jet flow is much stronger than ambient swirl and tumble flow in the present combustion system the spray development shows similar behavior in both simulations.
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