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Journal Article

Determining Isolator Damping for Minimized Response from Impulse: A Theoretical Approach

2011-09-13
2011-01-2239
Several recent product developments for vibration and motion control have needed passive viscous damping, in addition to traditional elastomer-based hysteretic damping, to be successful in their respective applications. In addition to attenuating steady-state vibration, an important function of these recent product developments is to control motion from impulsive or mechanical shock input. Examples are the cab mounts of off-highway vehicles that need damping in the vertical direction to control cab motion from ground input through the vehicle and some torsionally flexible couplings that need damping to control torque spikes from shift shocks or other transient events. In this work, the theoretical damped impulse response quantities of displacement, velocity, acceleration, force, jerk, yank, and jounce are investigated. This work shows that, for certain response quantities, there is a specific magnitude of damping that minimizes response from impulsive or mechanical shock input.
Technical Paper

Selection and Unintended Consequences of Torsionally Flexible Couplings in Drivelines of Off-Highway Vehicles and Stationary Industrial Units

2007-05-15
2007-01-2425
The procedure for selecting a flexible coupling to suppress driveline torsional vibration from the engine of an off-highway vehicle or stationary industrial unit with a remotely mounted driven unit is widely studied and documented. However, the successful selection of a torsionally flexible coupling in an off-highway vehicle or stationary industrial unit to suppress engine vibration can create new vibration and performance problems in the driveline and driven unit. This paper presents the unintended consequences of utilizing a torsionally flexible coupling, provides descriptive solutions to the unintended consequences and methods to avoid them.
Technical Paper

Analysis and Discussion of Diesel Engine Powertrain Torsional Resonance During Start-Up

2003-05-05
2003-01-1721
A phenomenon exists in diesel or compression ignition engine powertrains with torsionally flexible couplings where the powertrain sometimes cannot accelerate through a torsional resonance such as during engine start-up. This phenomenon is sometimes referred to as resonance stall, resonance hang-up, or a jackhammer start. The current theory is that the hysteretic damping of an elastomeric coupling is dissipating input energy from the engine, thereby prohibiting the system from accelerating through the resonance. This theory comes about because the elastomeric coupling, with its hysteretic damping, heats up during resonance and is obviously dissipating energy. By conducting a theoretical study of the energy balances of vibration for a powertrain model and by carefully considering field observations, this paper will show that energy dissipated by the torsionally flexible coupling does not come at the expense of the mean or working torque that was input by the engine.
Technical Paper

Simplified Model of Net Disturbances for In-Line Diesel Engines

2013-09-24
2013-01-2381
This paper presents a simple method of estimating steady-state diesel engine disturbance amplitudes that can be used in rigid-body, low frequency vibration modeling to predict the performance of an engine's isolation suspension and its components. The internal disturbances occurring at each cylinder and crank throw are determined and combined to provide the net disturbances for several common four-stroke diesel engine configurations. The method utilizes a simplified Fourier decomposition of diesel combustion and the predominant inertia disturbances from within the engine. With a few pieces of information from the engine maker, actual disturbance amplitudes and phases can be estimated. Conditions and simplifying assumptions are discussed. The estimated disturbance amplitudes can also be used in torsional vibration modeling of the drivetrain.
Technical Paper

Effect of Surface Processes on High-Cycle Fatigue Life of Titanium Alloys

2006-09-12
2006-01-3129
Abrasive blasting and chemical etching processes are often performed on titanium substrates to improve the adhesion performance of paints, coatings, and adhesives. Abrasive blasting and chemical etching processes alter the physical metallurgy of surfaces so they can produce varied and uncertain effects on the fatigue life of the substrate. The fatigue life of titanium subjected to various blasting intensities and etching has been determined and statistically analyzed. The results of this work indicate that, for titanium alloys, increased aluminum oxide abrasive blasting intensities decrease fatigue life and that chemical etching also decreases fatigue life.
Technical Paper

Suspension Component with Internal Mechanical Resonator

2006-10-31
2006-01-3461
This work presents theory for a passive vibration isolation component for which the effective stiffness changes with the frequency of steady-state operation. The effective stiffness can be passively adjusted, or tuned, to be a minimum at a particular frequency, thereby reducing transmitted vibratory forces at or near that frequency. The new suspension component offers performance similar to a lowly-damped, long-inertia-track hydraulic mount but with fewer components and with no fluid. Prototypes of the new suspension component have been built and tested. The results demonstrate that the new suspension component isolates vibratory forces for a relatively wide frequency range.
Technical Paper

Comprehensive Prediction of Compactor Drum Suspension Performance

2015-09-29
2015-01-2765
This paper presents simple but comprehensive modeling of the loads on the rubber sandwich-type mounts that often suspend the drum(s) in vibratory compactors or asphalt rollers. The goal of the modeling is to predict the overall performance of the rubber mount system. The modeling includes calculations to 1) identify and quantify all predictable low-frequency loads on the rubber mounts during normal vehicle operations, 2) predict the steady-state high-frequency vibration response of the drum, rubber mounts, and vehicle frame during compaction operations, 3) predict the heat generation in the rubber mounts from their hysteretic damping, and 4) predict the fatigue life and life distribution of the rubber mounts. Some typical results of the modeling are provided along with some brief criteria to assess suspension performance. Other, unpredictable suspension loads are discussed but not modeled.
Technical Paper

Lateral Vibration Prediction of Drivelines Having a Flexible Coupling

2011-09-13
2011-01-2238
This work provides a theoretical analysis of the natural and forced lateral vibration in a driveline having a flexible coupling and universal joints. The analysis is specific to the front driveline common in many off-highway vehicles which usually consists of a flexible coupling at the engine flywheel, the driveshaft, and one or two universal joints. A torsionally flexible coupling is often needed in a front driveline to suppress torsional vibration. The problem is that most torsionally flexible couplings are also inherently flexible in their radial and cocking directions. These additional directions of flexibility, compounded by the presence of universal joints, can result in unexpectedly low lateral natural frequencies of the driveline. With a few axial dimensions, mass properties of the driveline, and stiffness properties of the flexible coupling, this work provides simple, closed-form calculations for the lowest lateral natural frequencies.
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