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The paper describes the principal features of Omnivore, a spark-ignition-based research engine designed to investigate the possibility of true wide-range HCCI operation on a variety of fossil and renewable liquid fuels. The engine project is part-funded jointly by the United Kingdom's Department for the Environment, Food and Rural Affairs (DEFRA) and the Department of the Environment of Northern Ireland (DoENI). The engineering team includes Lotus Engineering, Jaguar Cars, Orbital Corporation and Queen's University Belfast. The research engine so far constructed is of a typical automotive cylinder capacity and operates on an externally-scavenged version of the two-port Day 2-stroke cycle, utilising both a variable charge trapping mechanism to control both trapped charge and residual concentration and a wide-range variable compression ratio (VCR) mechanism in the cylinder head.

In this paper a dynamic, modular, 1-D vehicle model architecture is presented which seeks to enhance modelling flexibility and can be rapidly adapted to new vehicle concepts, including hybrid configurations. Interdependencies between model sub-systems are minimized. Each subsystem of the vehicle model follows a standardized signal architecture allowing subsystems to be developed, tested and validated separately from the main model and easily reintegrated. Standard dynamic equations are used to calculate the rotational speed of the desired driveline component within each subsystem i.e. dynamic calculations are carried out with respect to the component of interest. Sample simulations are presented for isolated and integrated components to demonstrate flexibility. Two vehicle test cases are presented.

Fuel economy has become an important consideration in forklift truck design, particularly in Europe. A simulation of the fuel consumption and performance of a forklift truck has been developed, validated and subsequently used to determine the energy consumed by individual powertrain components during drive cycles. The truck used in this study has a rated lifting capacity of 2500kg, and is powered by a 2.6 litre naturally aspirated diesel engine with a fuel pump containing a mechanical variable-speed governor. The drivetrain consisted of a torque convertor, hydraulic clutch and single speed transmission. AVL Cruise was used to simulate the vehicle powertrain, with coupled Mathworks Simulink models used to simulate the hydraulic and control systems and governor. The vehicle has been simulated on several performance and fuel consumption drive cycles with the main focus being the VDI 2198 fuel consumption drive cycle.

Computational Fluid Dynamics (CFD) is frequently used to predict complex flow phenomena and assist in engine design and optimization. The scavenge process within a 2-stroke engine is key to engine performance especially in high performance racing applications. In this paper, FLUENT CFD code is used to simulate the scavenging process within a 125cc single cylinder racing engine. A variety of different port designs are simulated and scavenge characteristics compared and contrasted. The predicted CFD results are compared with measured scavenge data obtained from the QUB single-cycle scavenge rig. These results show good agreement and provide valuable insight into the effect of port design features on the scavenging process.

A single-cylinder, 500cc research engine was tested under Spark-Ignition (SI) and Controlled Auto-Ignition (CAI) operation with similar load and speed conditions. Camshafts with low-lift and short duration, run with a negative valve overlap, were used to obtain CAI at wide open throttle. Two different camshaft profiles were tested in order to get a wide span of loads at 1200 and 2000rpm. The SI engine was Port Fuel-Injected (PFI) while the CAI engine was tested with both PFI and an Orbital Air-Assist Direct-Injection (DI) system. To reduce the high Indicated Specific Nitrogen Oxide (ISNOx) emissions at λ=1, 10% External Exhaust Gas Residuals (EEGR) was applied to the SI engine. EEGR reduced ISNOx emissions and there was slight reduction in ISFC. However, when the engine was tested in CAI mode, both ISNOx and ISFC were lower than the SI engine.

The unsteady gas dynamic phenomena in engine intake systems of the type found in racecars have been examined. In particular, the resonant tuning effects, including cylinder-to-cylinder power variations, which can occur as a result of the interaction between an engine and its airbox have been considered. Frequency analysis of the output from a Virtual 4-Stroke 1D engine simulation was used to characterise the forcing function applied by an engine to an airbox. A separate computational frequency sweeping technique, which employed the CFD package FLUENT, was used to determine the natural frequencies of virtual airboxes in isolation from an engine. Using this technique, an airbox with a natural frequency at 75 Hz was designed for a Yamaha R6 4-cylinder motorcycle engine. The existence of an airbox natural frequency at 75 Hz was subsequently confirmed by an experimental frequency sweeping technique carried out on the engine test bed.

The unsteady gas dynamic phenomena in a racecar airbox have been examined, and resonant tuning effects have been considered. A coupled 1D/3D analysis, using the engine simulation package Virtual 4-Stroke and the CFD package FLUENT, was used to model the engine and airbox. The models were experimentally validated. An airbox was designed with a natural frequency in the region of 75 Hz. A coupled 1D/3D analysis of the airbox and a Yamaha R6 4-cylinder engine predicted resonance at the single-cylinder induction frequency; 75 Hz at an engine speed of 9000 rpm. The amplitude of the pressure fluctuation was found to be influenced by the separation between the intake pipes in the airbox. For an n-cylinder even-firing engine, if the intakes are coincident in the airbox, then the fundamental and all harmonics of the forcing function, apart from the (n-1)th, (2n-1)th, etc. will cancel. That is, only the multi-cylinder induction frequency and its multiples will not cancel.

Vehicle manufacturers face mounting pressure to increase fuel economy and reduce vehicle tailpipe emissions in order to reduce the environmental impact of their vehicles and to meet ever more stringent regulations. Wrightbus have developed first generation single– and double–deck Hybrid Electric Vehicle (HEV) city buses, a number of which are in regular service in London and other cities. These buses utilise a series hybrid powertrain with a turbo-diesel engine, drive motors with total output powers between 120 kW and 170 kW and a DC electrical storage system. Fuel savings up to 30% have been achieved in service. This paper presents a literature review of hybrid vehicle modelling, and covers the work completed by Queen's University to create a software model of the Wrightbus HEV drivetrains in the Mathworks Mat-lab/Simulink environment. The model has been calibrated to several drivetrain configurations, including differing battery technologies, control systems and vehicle hardware.

This paper presents a discussion of the difficulties in evaluating the discharge coefficients of ports in the cylinder wall of high performance two-stroke engines. Traditionally such evaluation requires the knowledge of the area of the port on a chord normal to the direction of flow through the port. However, due to the complex shape of ports in these engines, it is difficult to know the exact flow direction without some kind of flow analysis. Results of a study conducted on various methods of obtaining the port area either by assuming a flow direction or using geometrical information are presented. From the information presented it can be seen that the use of wall area is quite acceptable to determine discharge coefficients. This wall area requires no interpretation by the experimenter and therefore also permits a direct comparison with other ports.

This paper describes a technique whereby race car airbox performance can be assessed directly in terms of predicted engine performance by coupling a one-dimensional engine model on a timestep-by-timestep basis to a three-dimensional computational fluid dynamics (CFD) model of an airbox. A high-performance three-litre V10 engine was modelled using Virtual 4-Stroke unsteady gas dynamics engine simulation software, while two airbox configurations, representative of those used in FIA Formula 1 (F1), were modelled using general purpose CFD software. Results are presented that compare predicted engine performance for the two airbox geometries considered in the coupled simulations. Individual cylinder performance values are also presented and these show significant variations across the ten cylinders for each airbox simulated.

The improvement of computer simulation packages with experimentally validated sub-models has benefited the engine designer in reducing development time and costs. Such packages offer invaluable information regarding the internal gas dynamics and gas exchange characteristics. Presented are measured dynamometer results of a RS Honda 125 cm3 two-stroke single-cylinder motorcycle grand prix road-racing engine operating at full throttle from 9000 rev/min to 13000 rev/min. The engine is instrumented to provide in-cylinder and exhaust pipe pressure crank-angle histories. All relevant engine geometry, discharge coefficients, scavenging characteristics and combustion data are used to simulate the engine using a one-dimensional (1-D) engine simulation package. In-cycle crankshaft angular velocity fluctuations are also considered. Performance parameters such as power, BMEP and delivery ratio, together with pressure diagrams are compared to the measured data.

The application of low cost stratified scavenging systems to the two-stroke engine is described. Previous results from multi-stream systems tested at The Queen's University of Belfast are reviewed and results from single- and double-entry air-head engines are presented. The most promising results relate to a 270cm3 single cylinder cross-scavenged engine with the single-entry air-head system. Effective trapping was obtained by injecting fuel into the crankcase and inducing air through an inlet at the top of the transfer ducts. The results showed significant improvements over the standard homogeneous scavenged engine. The brake specific fuel consumption was reduced by up to 22% and the brake specific hydrocarbons by up to 55%.

The harsh environment presented by engines, particularly in the exhaust systems, often necessitates the use of robust and therefore low bandwidth temperature sensors. Consequently, high frequencies are attenuated in the output. One technique for addressing this problem involves measuring the gas temperature using two sensors with different time-constants and mathematically reconstructing the true gas temperature from the resulting signals. Such a technique has been applied in gas turbine, rocket motor and combustion research. A new reconstruction technique based on difference equations has been developed and its effectiveness proven theoretically. The algorithms have been successfully tested and proven on experimental data from a rig that produces cyclic temperature variations. These tests highlighted that the separation of the thermocouple junctions must be very small to ensure that both sensors are subjected to the same gas temperatures.