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This paper describes various aspects of the particle emissions from a 2-stroke motorbike. It gives an indication of issues which may face emissions engineers if (or when) such vehicles become subject to particulate legislation similar to that for light duty vehicles. A DMS500 fast particulate spectrometer was used to examine transient particle emissions from the CVS tunnel for two 2-stroke motorbikes over the European ECE R47 and urban New European Drive Cycle (NEDC) drive cycles. One was direct injected and the other was carburretted. Transient size spectra and number data from the output of a two stage, Particulate Measurement Program (PMP) compliant heated dilution system are presented for the carburretted 2-stroke motorbike running the urban phase of the NEDC. Estimates of the particle number emissions relative to the Euro 5b light-duty diesel vehicle legislation are presented.

A new Diesel Particulate Generator (DPG) has been developed and commercialized for the automated testing of full-size, light duty Diesel Particulate Filters (DPFs). The system was optimized for filter development testing with a wide parameter range of relevant functional tests, and quality assurance testing where repeatability and rapid testing is important. A carefully designed Diesel-fuelled burner is combined with blowers to produce flows, temperatures and particulate matter (PM) that are representative of Diesel engines. The burner operates with continuous combustion of a Diesel fuel spray, with three-stage introduction of controlled airflows. Variation of these flows allows control of particulate generation independently of total gas flow and temperature (over a temperature and flow range). The system can generate stable PM at more than 20 g/h, or operate without PM formation so permitting preheating of a test filter.

Particulate emissions from IC engines associated with transient engine conditions are very important (similar to the legislated gaseous emissions). This is true both during real-world and test cycle driving. This paper describes an instrument for measuring the number of particles, and their spectral weighting, in the 5nm to 1000nm size range, with a time response of 200ms. This is achieved via an electrostatic classification technique, consisting of a diffusion charger followed by a multi-element, constant voltage, classifier. Conversion of the data to other metrics, such as mass, is also described. Results are presented from artificial test aerosols and from light and heavy duty diesel engines on standard test cycles.

This paper describes the application of a non-dispersive infrared-based instrument designed to measure CO with a response time of 7ms. Spark ignition engine emission measurements recorded during the first 505 seconds of an FTP75 drive-cycle for a 4 cylinder engine are presented, including fast response hydrocarbon and NO measurements. An analysis of the engine-out (pre-catalyst) exhaust gas is provided. Data collected simultaneously with a standard emissions test stand and conventional dilution tunnel are compared to the high frequency measurements. Fast CO analysis provides new insight into cold-start fuelling calibration and cylinder-to-cylinder AFR variation. Under rich conditions, the strong dependence of CO production on the quantity of excess fuel allows a significantly faster estimate of engine stoichiometry than a UEGO sensor.

In a recent paper, a novel fast-response NDIR-based CO2 (fCO2) sensor was described, with applications to automotive engine gas analysis. Certain shortcomings were identified with the sensor. The present paper is concerned with the evolution of the sensor towards a mature instrument and an important application: the measurement of Exhaust Gas Recirculation (EGR) rates during rapid transients. The application described concerns transient EGR measurements at unprecedented bandwidths. Essentially, the technique is based on comparing the inlet manifold CO2 concentration with that in the exhaust. Sampling complications caused by the wide range of inlet pressures encountered in the inlet manifold are discussed. A comparison of EGR from the present test is made with those deduced by the engine controller and a standard slow bench instrument. EGR calibration errors are then identified and related to legislated emissions measured with a similar frequency response.

The development and optimisation of an ultra-fast response chemiluminescence NOx analyser, equipped with a high temperature stainless steel, nitrogen dioxide (NO2) to nitric oxide (NO) converter, for the transient measurement of the NOx (NO + NO2) content of automotive emissions is described. Conventional analysers routinely used to measure NOx in automotive exhaust utilise chemiluminescence detection (CLD). Ultra-fast time-scale analysis using CLD, however, has traditionally been hindered by the slow conversion of NO2 to NO. The converter and technology used in the instrument described herein enables a 10-90% response time of less than 10 ms. Following optimisation in the laboratory, the fast response CLD NOx analyser was evaluated for raw exhaust sampling of port fuel injected (PFI) gasoline and diesel vehicles.

A fast response sensor for measuring carbon dioxide concentration has been developed for laboratory research and tested on a spark ignition engine. The sensor uses the well known infra-red absorption technique with a miniaturized detection system and short capillary sampling tubes, giving a time constant of approximately 5 milliseconds; this is sufficiently fast to observe changes in CO2 levels on a cycle-by-cycle basis under normal operating conditions. The sensor is easily located in the exhaust system and operates continuously. The sensor was tested on a standard production four cylinder spark-ignition engine to observe changes in CO2 concentration in exhaust gas under steady state and transient operating conditions. The processed sensor signal was compared to a standard air-to-fuel ratio (AFR) sensor in the exhaust stream and the results are presented here. The high frequency response CO2 measurements give new insights into both engine and catalyst transient operation.

A new fast response NO detector, based on the chemiluminescence (CLD) method has been used to measure continuous, real time levels of NO in the cylinder, and simultaneously in the exhaust port of a virtually unmodified production SI engine. The real time NO concentration data show a great deal of information. Simultaneous NO measurements taken in-cylinder at sample points a few millimetres apart show substantial differences. Exhaust and in-cylinder levels from the same cycle show even greater differences, though the levels on average are well correlated.

The gas velocity through an automotive catalyst has been determined by measuring the time of flight of a pulse of propane injected at the inlet plane of the catalyst. The arrival time at the exit plane was detected by a fast flame ionization detector. By synchronizing and delaying the injection of propane with respect to the engine crankshaft position, the fluctuations of the exhaust gas velocity during the engine cycle were investigated. A number of tests at different engine load and speed points were carried out. The results show a complex velocity/time characteristic, including flow reversals. The technique is shown to be a viable option for flow measurement in this harsh environment.

A novel Fast Response Chemiluminescence Detector and a Fast Flame Ionization detector have been used to examine the instantaneous NO and unburnt hydrocarbon concentration in the cylinder and exhaust port of a DI Diesel engine. The in-cylinder results indicate very high levels of NO in the premixed phase of combustion, followed by generally lower levels during the diffusion burning phase. Hydrocarbon signals also indicate significant detail. The in-cylinder uHC signal is consistent with the probe location being between two of the fuel sprays. Both in-cylinder and exhaust results indicate rather high cyclic variability in the NO levels at steady conditions. Variations in the timing and structure of the exhaust uHC signal during the valve open period with load may give insight into the fuel spray/air motion.

A method for non-intrusive measurement of spark plug fouling, burn quality, pre-ignition and spark characteristics is described. The technique relies on a continuous monitoring of the leakage current to the spark plug centre electrode, via a high voltage diode stand off arrangement. By way of demonstration, the system operation is reported for investigations of cold start plug fouling.