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This paper proposes a new evaluation method of analyzing stability and design of a controller for an electric power steering (EPS) system. The main purpose of the EPS system’s control design is to ensure a comfortable driving experience of drivers, which mainly depends on the assist torque map. However, the high level of assist gain and its nonlinearity may cause oscillation, divergence and instability to the steering systems. Therefore, an EPS system needs to have an extra stability controller to eliminate the side effect of assist gain on system stability and attenuate the unpleasant vibration. In this paper, an accurate theoretical model is built and the method for evaluating system quality are suggested. The bench tests and vehicle experiments are carried out to verify the theoretical analysis.

In this paper, a gain-scheduling optimal control approach is proposed to enhance yaw stability of articulated commercial vehicles through active braking of the proper wheel(s). For this purpose, an optimal feedback control is used to design a family of yaw moment controllers considering a broad range of vehicle velocities. The yaw moment controller is designed such that the instantaneous tractor yaw rate and articulation angle responses are forced to track the target values at each specific vehicle velocity. A gain scheduling mechanism is subsequently constructed via interpolations among the controllers. Furthermore, yaw moments derived from the proposed controller are realized by braking torque distribution among the appropriate wheels. The effectiveness of the proposed yaw stability control scheme is evaluated through software-in-the-loop (SIL) co-simulations involving Matlab/Simulink and TruckSim under lane change maneuvers.

This study is aimed at characterizing the nonlinear stiffness and damping properties of a simple and low cost design of a hydro-pneumatic suspension (HPS) that permits entrapment of gas into the hydraulic fluid. The mixing of gas into the oil yields highly complex variations in the bulk modulus, density and viscosity of the hydraulic fluid, and the effective gas pressure, which are generally neglected. The pseudo-static and dynamic properties of the HPS strut were investigated experimentally and analytically. Laboratory tests were conducted to measure responses in terms of total force and fluid pressures within each chamber under harmonic excitations and nearly steady temperature. The measured data revealed gradual entrapment of gas in the hydraulic fluid until the mean pressure saturated at about 84% of the initial pressure, suggesting considerably reduced effective bulk modulus and density of the hydraulic fluid.

Vehicle jackknifing is generally associated with the loss of yaw stability, and is one of the most common cause of serious traffic accidents involving tractor-semitrailer combinations. In this paper, an active braking control strategy is proposed for jackknifing prevention of a tractor-semitrailer combination on a low friction road. The proposed control strategy is realized via upper-level and lower-level control structures considering braking of both the units. In the upper-level control, the required corrective yaw moments for tractor and semitrailer are generated using a PID controller aiming to reduce errors between the actual yaw rates of tractor-semitrailer and the target yaw rates deduced from a reference model. The corrective yaw moments are achieved through brake torque distribution among the tractor and semitrailer axle wheels in the lower-level control.

The articulated frame steering (AFS) systems are widely implemented in construction, forestry and mining vehicles to achieve enhanced maneuverability and traction performances. The kinematic and dynamic performances of articulated steered vehicles are strongly influenced by properties of the frame steering system. In this paper, a flow volume regulated frame steering system is described and analytically modelled. The analytical model of the steering system is formulated in conjunction with yaw-plane model of a 35 tonnes mining vehicle to investigate steady as well as transient responses of the steering system and the vehicle. A field test program was undertaken to measure responses of the steering system and the vehicle under nearly constant speed turning as well as path-change maneuvers.

A range of axle suspensions, comprising hydro-pneumatic struts and diverse linkage configurations, have evolved in recent years for large size mining trucks to achieve improved ride and higher operating speeds. This paper presents a comprehensive analysis of different independent front suspension linkages that have been implemented in various off-road vehicles, including a composite linkage (CL), a candle (CA), a trailing arm (TA), and a double Wishbone (DW) suspension applied to a 190 tons mining truck. Four different suspension linkages are modeled in MapleSim platform to evaluate their kinematic properties. The relative kinematic properties of the suspensions are evaluated in terms of variations in the kingpin inclination, caster, camber, toe-in and horizontal wheel center displacements considering the motion of a hydro-pneumatic strut. The results revealed the CL and DW suspensions yield superior kinematic response characteristics compared to the CA and TA suspensions.

Compared to the vehicles with conventional steering, the articulated frame steer vehicles (ASV) are known to exhibit lower directional and roll stability limits. Furthermore, the tire interactions with relatively rough terrains could adversely affect the directional and roll stability limits of an ASV due to terrain-induced variations in the vertical and lateral tire forces. It may thus be desirable to assess the dynamic safety of ASVs in terms of their directional control and stability limits while operating on different terrains. The effects of terrain roughness on the directional stability limits of an ASV are investigated through simulations of a comprehensive three-dimensional model of the vehicle with and without a rear axle suspension. The model incorporates a torsio-elastic rear axle suspension, a kineto-dynamic model of the frame steering struts and equivalent random profiles of different undeformable terrains together with coherence between the two tracks profiles.

A two-stage preview strategy is proposed to characterize steering control properties of commercial vehicle drivers. The strategy includes a near and a far preview points to describe the driver control of lateral path deviation and vehicle orientation. A human driver model comprising path error compensation and dynamic motions of the limb is subsequently formulated and integrated to a yaw-plane model of an articulated vehicle. The coupled driver-vehicle model is analyzed under an evasive steering maneuver to identify limiting values of the driver control parameters through minimization of a generalized performance index comprising driver's steering effort, path deviations and selected vehicle states. The performance index is further analyzed to identify relative contributions of different sensory feedbacks, which may provide important guidance for designs of driver-assist systems (DAS).

An Active Independent Front Steering (AIFS) offers attractive potential for realizing improved directional control performance compared to the conventional Active Front Steering (AFS) system, particularly under more severe steering maneuvers. The AIFS control strategy adjusts the wheel steer angles in an independent manner so as to utilize the maximum available adhesion at each wheel/road contact and thereby compensate for cornering loss caused by the lateral load transfer. In this study, the performance potentials of AIFS are explored for vehicles experiencing greater lateral load transfers during steering maneuvers such as partly-filled tank trucks. A nonlinear yaw plane model of a two-axle truck with limited roll degree-of-freedom is developed to study the performance potentials of AIFS under different cargo fill conditions.

Technological developments in road vehicles over the last two decades have received considerable attention towards pushing the safe performance limits to their ultimate levels. Towards this goal, Active Front Steering (AFS) and Direct Yaw-moment Control (DYC) systems have been widely investigated. AFS systems introduce corrective steering angles to conventional system in order to realize target handling response for a given speed and steering input. It is thus expected that such an action under severe maneuvers may cause one tire to reach saturation while the other tire may be capable of developing more force. This study, therefore, proposes an Active Independent Front Steering (AIFS) system capable of controlling a wheel independently. At low speeds, the proposed AIFS system will modify the steer angle with speeds while maintaining pro-ackerman geometry similar to an AFS system. In doing so, it will realize a target response defined as one provided by a neutral steer system.

The ride dynamics of typical North-American soil compactors were investigated via analytical and experimental methods. A 12-degrees-of-freedom in-plane ride dynamic model of a single-drum compactor was formulated through integrations of the models of various components such as driver seat, cabin, roller drum and drum isolators, chassis and the tires. The analytical model was formulated for the transit mode of operation at a constant forward speed on undeformable surfaces with the roller vibrator off. Field measurements were conducted to characterize the ride vibration environments during the transit mode of operation. The measured data revealed significant magnitudes of whole-body vibration of the operator-station along the vertical, lateral, pitch and roll-axes. The model results revealed reasonably good agreements with ranges of the measured vibration data.

The ride performance potentials of a prototype torsio-elastic axle suspension for an off-road vehicle were investigated analytically and experimentally. A forestry vehicle was fitted with the prototype suspension at its rear axle to assess its ride performance benefits. Field measurements of ride vibration along the vertical, lateral, fore-aft, roll and pitch axes were performed for the suspended and an unsuspended vehicle, while traversing a forestry terrain. The measured vibration responses of both vehicles were evaluated in terms of unweighted and frequency-weighted rms accelerations and the acceleration spectra, and compared to assess the potential performance benefits of the proposed suspension. The results revealed that the proposed suspension could yield significant reductions in the vibration magnitudes transmitted to the operator's station.

The larger chassis space requirements of hybrid vehicles necessitates considerations of the suspension synthesis with limited lateral space, which may involve complex compromises among performance measures related to vehicle ride and handling. This study investigates the influences of suspension linkage geometry on the kinematic and dynamic responses of the vehicle including the wheel load in order to facilitate synthesis of suspension with constrained lateral space. A kineto-dynamic half-car model is formulated incorporating double wishbone suspensions with tire compliance, although the results are limited to kinematic responses alone. An optimal synthesis of the suspension is presented to attain a compromise among the different kinematic performance measures with considerations of lateral space constraints. In the kineto-dynamic model, the struts comprising linear springs and viscous dampers are introduced as force elements.

Automotive suspensions invariably exhibit asymmetric damping properties in compression and rebound, which is partly attributed to asymmetric damping and in-part to the suspension linkage kinematics together with tire lateral compliance. Although automotive suspensions have invariably employed asymmetric damping, the design guidelines and particular rationale for such asymmetry has not been explicitly defined. The influences of damper asymmetry together with the suspension kinematics and tire lateral compliance on the dynamic responses of a vehicle are investigated analytically under bump and pothole excitations, and the results are interpreted in view of potential design guidance. A quarter-car kineto-dynamic model of the road vehicle employing a double wishbone type suspension comprising a strut with linear spring and multiphase asymmetric damper is formulated for the analyses.

Baffles are known to help reduce the amplitude of fluid slosh in partly filled tanks, particularly during braking and acceleration. The transient fluid slosh approach is proposed to evaluate the effectiveness of baffles designs. A computational fluid dynamic (CFD) fluid slosh model is developed using the VOF (volume of fluid) technique coupled with a Navier-Stokes solver. The validity of the model is demonstrated using the experimental data acquired with a scale model tank. The validated CFD model is subsequently formulated for a full scale tank and simulations are performed under excitations idealizing the straight-line braking maneuvers to investigate the anti-slosh role of four different transverse baffles concepts. The fluid slosh responses are analyzed in terms of the fundamental slosh frequency, and the resulting forces and moments under different fill volumes of liquid cargos of constant load.

The handling and braking responses of a heavy vehicle equipped with a cross-axle fluidically-coupled hydro-pneumatic suspension concept are investigated. The proposed fluidically-coupled suspension is conceived by diagonally interconnecting different hydraulic fluid chambers of the four suspension struts of the vehicle. The analytical formulations of suspension forces are derived based on fluid flows through the couplings and damping valves. A generalized full-vehicle model is developed and validated to evaluate the handling and braking responses to two critical vehicle maneuvers: (i) braking-in-a-turn; and (ii) split-μ straight-line braking. The responses of the vehicle model with the coupled suspension are compared with those of the uncoupled suspension under various inputs to demonstrate the potential benefits of the proposed cross-axle fluidic coupling of the suspension struts.

The influences of fluidic X-coupling of hydro-pneumatic suspension struts on the various suspension properties are investigated for a sport utility vehicle (SUV). The stiffness and damping properties in the bounce, pitch, roll and warp modes are particularly addressed together with the couplings between the roll, pitch, bounce and warp modes of the vehicle. The proposed X-coupled suspension configuration involves diagonal hydraulic couplings among the different chambers of the four hydro-pneumatic struts. The static and dynamic forces developed by the struts of the unconnected and X-coupled suspensions are formulated using a simple generalized model, which are subsequently used to derive the stiffness and damping properties. The properties of the X-coupled suspension are compared with those of the unconnected suspension configuration, in terms of four fundamental vibration modes, namely bounce, roll, pitch and warp, to illustrate the significant effects of fluidic couplings.

This study investigates the performance potentials of hydro-pneumatic suspensions interconnected in the pitch plane of a heavy vehicle. Different configurations of interconnected suspensions comprising pneumatic, hydraulic or hybrid fluidic couplings between the front-and rear-suspension struts are proposed and analyzed. A 7-DOF pitch plane vehicle model is formulated to explore the relative vertical and pitch properties of different suspension configurations, as well as the dynamic responses of the vehicle under braking and road inputs. The mathematical formulations of strut forces due to both the unconnected and pitch-connected suspensions are derived. Relative performance potentials of different configurations are evaluated in terms of sprung mass pitch angle, suspension travel and stopping distance characteristics under different braking inputs and road conditions. The vertical ride quality is further assessed under a range of road roughness excitations and vehicle speeds.

Transient fluid slosh within a partly-filled tank could impose high stresses on the tank structure and affect the directional performance in an adverse manner. A three-dimensional nonlinear model of a partly filled circular cylindrical tank with and without baffles is formulated and analyzed to derive the pressure distribution over the wetted tank surface. The baffles and end caps are modeled with curved shapes in accordance with the current standard. The analyses are performed for 40% and 60% fill volumes and different types of baffles, including single-nozzle and multiple-orifice baffles, using the FLUENT software under time varying acceleration fields representing simultaneous braking and turning maneuvers. The pressure data are further analyzed to evaluate steady-state and transient slosh forces, load shifts along the longitudinal and lateral axes, and the roll, pitch and yaw moments imposed on the tank structure.

Two different concepts in hydro-pneumatic suspension struts are formulated to conveniently realize either hydraulic or pneumatic interconnections between the struts within different wheel suspensions. The formulation employs a compact strut design that integrates a gas chamber and damping valves within the same unit, and provides considerably enhanced working area to appreciably reduce the operating pressure. A transverse interconnection between the hydro-pneumatic struts in the roll plane is analyzed to investigate its static and dynamic heave and roll properties, and relative potential benefits in enhancing the roll properties, while retaining the soft heave ride. Different hydraulically and pneumatically interconnected strut configurations are analyzed for a heavy vehicle, with appropriate considerations of the fluid compressibility, while the feedback effects associated with the interconnections are emphasized.