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The paper describes the optimization of a 50 cc crankcase scavenged two-stroke diesel engine operating on dimethyl ether (DME). The optimization is primarily done with respect to engine efficiency. The underlying idea behind the work is that the low weight, low internal friction and low engine-out NOx of such an engine could make it ideal for future vehicles operating on second-generation biofuels. Data is presented for the performance and emissions at the current state of development of the engine. Brake efficiencies above 30% were obtained despite the small size of the engine. In addition, efficiencies near the maximum were found over a wide operating range of speeds and loads. Maximum bmep is 500 kPa. Results are shown for engine speeds ranging from 2000 to 5000 rpm and loads from idle to full load. At all speeds and loads NOx emissions are below 200 ppm and smokeless operation is achieved. Design improvements relative to an earlier prototype are described.

With the current trend towards engine downsizing, the use of turbochargers to obtain extra engine power has become common. A great difficulty in the use of turbochargers is in the modelling of the compressor map. In general this is done by inserting the compressor map directly into the engine ECU (Engine Control Unit) as a table. This method uses a great deal of memory space and often requires on-line interpolation and thus a large amount of CPU time. In this paper a more compact, accurate and rapid method of dealing with the compressor modelling problem is presented. This method is physically based and is applicable to all turbochargers with radial compressors for either Spark Ignition (SI) or diesel engines.

The issues addressed in this paper are investigation of the wear mechanisms present in the standard lubricity test for diesel oil: The High frequency Reciprocating Rig (HFRR). The HFRR is a laboratory wear test using a ball on disk configuration. The result of a test is the wear scar diameter (WSD) on the ball. Up to now, all analyses indicated that fuel viscosity influences the wear scar size and fuel performance in full-scale pumps. The wear scar size could then be a result of hydrodynamic lubrication (at least a significant part of it) and not of boundary lubrication as it was the original intention of the test. The appearance of an excellent volatile fuel for diesel engines, Dimethyl Ether (DME), has resulted in new wear tests such as the Medium Frequency Pressurised Reciprocating Rig (MFPRR), a pressurised version of the HFRR. DME has a about 25 times lower viscosity than diesel oil so the MFPRR viscosity sensibility issue is seriously aggravated for this fuel.

This paper describes the development and test of a viscometer capable of handling dimethyl Ether (DME) and other volatile fuels. DME has excellent combustion characteristics in diesel engines but the injection equipment can break down prematurely due to extensive wear when handling this fuel. It was established, in earlier work, that the wear in the pumps is substantial even if the lubricity of DME is raised to a believed acceptable level using anti-wear additives. An influence of the viscosity on the wear in the pumps was suspected. The problem, up to now, was that the viscosity of DME has only been estimated or calculated but never actually measured. In the present work a volatile fuel viscometer (VFVM) was developed. It is of the capillary type and it was designed to handle DME, neat or additised. The kinematic and dynamic viscosities of pure DME were measured at 0.185 cSt and 0.122 cP at 25 °C respectively.

This paper describes the development and test of a method capable of determining the lubricity of low boiling point fuels with emphasis on Dimethyl Ether (DME). DME has excellent combustion characteristics but diesel engine injection equipment can break down due to extensive wear when handling this fuel. Earlier work has established that the lubricity of neat DME is considerably lower than that of diesel oil and kerosene. The repeatability of the results in this former work was poor though. In the present work, the Medium Frequency Pressurised Reciprocating Rig 2 (MFPRR2) was developed and tested. In this apparatus the influence of the frictional force on the load magnitude was eliminated resulting in a drastic improvement of the repeatability. The lubricity of DME was attempted redressed by adding either commercial wear reducing agents or a high lubricity fuel. A very few ppm of additive raised the lubricity of DME considerably to a level above the one of kerosene.

Mean Value Engine Models (MVEMs) are simplified, dynamic engine models which are physically based. Such models are useful for control studies, for engine control system analysis and for model based engine control systems. Very few published MVEMs have included the effects of Exhaust Gas Recirculation (EGR). The purpose of this paper is to present a modified MVEM which includes EGR in a physical way. It has been tested using newly developed, very fast manifold pressure, manifold temperature, port and EGR mass flow sensors. Reasonable agreement has been obtained on an experiemental engine, mounted on a dynamometer.