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Technical Paper

Comparison of Water Dilution Effects on Spark-Ignition Engine Performance and Emissions using Hydrous Fuel Blends and Discrete Water Injection

2023-04-11
2023-01-0252
Modern water injection systems typically deliver water separately from the primary fuel system using a discrete injector either through the intake port or directly to the cylinder. Recently, however, water dilution strategies using fully hydrous fuel systems have been receiving increased attention. Hydrous fuels are water and liquid fuel blends that are fully mixed prior to delivery to the combustion system. Removing water from naturally hydrous fuels such as ethanol requires large amounts of energy; consequently, it is possible to combine water injection with more economical production by leaving some amount of water in the fuel. This paper compares experimentally the water dilution effects on the combustion and emissions characteristics and overall engine performance when delivering the water through either a hydrous fuel blend or discrete port water injection. A 2.4L 4-cylinder NA GDI engine was used in experimental testing.
Technical Paper

Characterization and Comparison of Steady-Flow Techniques Used for Engine Airflow Development

2021-09-21
2021-01-1151
This paper compares bulk impulse-torque and 2D planar PIV steady flow-field measurements created by an engine cylinder head and intake system model using a steady-flow bench and evaluates operational aspects of the steady-flow test system. The model included a full-sized intake manifold and cylinder head section from a Chrysler 2.4L PFI four-valve per cylinder engine mounted to an optical cylinder. Two test system operational aspects were evaluated: (1) upstream versus downstream engine location relative to the flowbench (operational modes corresponding to flow bench pulling or pushing through the system), (2) PIV seeding particulate choice. Several dry and oil fog particulates were assessed however, of the options tested, only laboratory grade glass and consumer grade talc allowed long enough operation for practical data acquisition. Tests were performed over lift-over-diameter (L/D) ratios spanning from 0.1 to 0.3.
Technical Paper

Simultaneous Control Optimization of Variable-Geometry Turbocharger and High Pressure EGR on a Medium Duty Diesel Engine

2021-09-21
2021-01-1178
This research examines the interdependence of the control strategies of a high-pressure exhaust gas recirculation (HP-EGR) and a variable geometry turbocharger (VGT) on a medium-duty diesel engine in transient load operation. The effect on fuel economy, particulate and NO production were investigated through multiple tests of synchronously controlled VGT and EGR positions. An optimal steady-state strategy of the above determinants was defined as a function of the VGT’s boost pressure and EGR percent mass. The optimal steady-state strategy was then used to investigate the interdependence of the VGT and HP-EGR in transient load acceptence events which occurred over a range of 2 to 10 seconds. The faster transients increased deviations of boost and EGR levels from steady-state calibration values which consequently led to corresponding fuel consumption and particulate matter emission increases.
Technical Paper

Scalable Simulation Environment for Adaptive Cruise Controller Development

2020-04-14
2020-01-1359
In the development of an Adaptive Cruise Control (ACC) system, a model-based design process uses a simulation environment with models for sensor data, sensor fusion, ACC, and vehicle dynamics. Previous work has sought to control the dynamics between two vehicles both in simulation and empirical testing environments. This paper outlines a new modular simulation framework for full model- based design integration to iteratively design ACC systems. The simulation framework uses physics-based vehicle models to test ACC systems in three ways. The first two are Model-in-the-Loop (MIL) testing, using scripted scenarios or Driver-in-the-Loop (DIL) control of a target vehicle. The third testing method uses collected test data replayed as inputs to the simulation to additionally test sensor fusion algorithms. The simulation framework uses 3D visualization of the vehicles and implements mathematical driver comfortability models to better understand the perspectives of the driver or passenger.
Technical Paper

A Feasible CFD Methodology for Gasoline Intake Flow Optimization in a HEV Application - Part 1: Development and Validation

2010-10-25
2010-01-2239
Hybrid vehicle engines modified for high exhaust gas recirculation (EGR) are a good choice for high efficiency and low NOx emissions. Such operation can result in an HEV when a downsized engine is used at high load for a large fraction of its run time to recharge the battery or provide acceleration assist. However, high EGR will dilute the engine charge and may cause serious performance problems such as incomplete combustion, torque fluctuation, and engine misfire. An efficient way to overcome these drawbacks is to intensify tumble leading to increased turbulent intensity at the time of ignition. The enhancement of turbulent intensity will increase flame velocity and improve combustion quality, therefore increasing engine tolerance to higher EGR. It is accepted that the detailed experimental characterization of flow field near top dead center (TDC) in an engine environment is no longer practical and cost effective.
Technical Paper

A Feasible CFD Methodology for Gasoline Intake Flow Optimization in a HEV Application - Part 2: Prediction and Optimization

2010-10-25
2010-01-2238
Today's engine and combustion process development is closely related to the intake port layout. Combustion, performance and emissions are coupled to the intensity of turbulence, the quality of mixture formation and the distribution of residual gas, all of which depend on the in-cylinder charge motion, which is mainly determined by the intake port and cylinder head design. Additionally, an increasing level of volumetric efficiency is demanded for a high power output. Most optimization efforts on typical homogeneous charge spark ignition (HCSI) engines have been at low loads because that is all that is required for a vehicle to make it through the FTP cycle. However, due to pumping losses, this is where such engines are least efficient, so it would be good to find strategies to allow the engine to operate at higher loads.
Technical Paper

Quantification and Modeling the Effects of Thermal Shock on Combustion Pressure Transducers

2001-09-24
2001-01-3491
This study's objective was to characterize thermal-shock errors on a specific Kistler pressure transducer and to determine if a thermal-shock correction algorithm using transducer surface temperature could be developed. Atmospheric measurements were made using a thermal-shock rig which intermittently exposed the transducer to a known heat flux while maintaining atmospheric pressure on the transducer diaphragm. Any change in output is attributable to thermal shock. Surface temperature was measured using a separate eroding-type surface thermocouple. The data showed a strong correlation between heat-flux induced temperature change and thermal shock and were used in a least-squares error estimation algorithm to create a model of the thermal shock as a function of transducer surface temperature. The model was calibrated using baseline measurements and tested against measurements made at different heat flux intensities and exposure duration and frequency.
Technical Paper

Optimization of Natural Gas Combustion in Spark-Ignited Engines Through Manipulation of Intake-Flow Configuration

2000-06-19
2000-01-1948
An investigation was performed to try to quantify the relative importance of large-scale mixing and turbulence in a multi-valve spark-ignited automotive engine converted to use natural gas fuel. The role of mixing was examined by comparing single-point versus multi-point combustion performance at several operating conditions. The fuel-air mixture passed through a static mixer prior to entering the intake manifold in the single point case. This configuration was assumed to produce a well-mixed charge entering the combustion chamber. The fuel was delivered just upstream of the intake port in the multi-point configuration. The charge was assumed to be stratified in this case. The results showed a significant degradation in combustion stability and maximum power but little difference in ignition delay and fully-developed burn duration using multi-point injection. The relative role of turbulence was examined by altering the intake-flow configuration to create three levels of inlet swirl.
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