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Technical Paper

Development of a heavy Duty Hybrid Vehicle Model

2009-10-06
2009-01-2933
Vehicle manufacturers face mounting pressure to increase fuel economy and reduce vehicle tailpipe emissions in order to reduce the environmental impact of their vehicles and to meet ever more stringent regulations. Wrightbus have developed first generation single– and double–deck Hybrid Electric Vehicle (HEV) city buses, a number of which are in regular service in London and other cities. These buses utilise a series hybrid powertrain with a turbo-diesel engine, drive motors with total output powers between 120 kW and 170 kW and a DC electrical storage system. Fuel savings up to 30% have been achieved in service. This paper presents a literature review of hybrid vehicle modelling, and covers the work completed by Queen's University to create a software model of the Wrightbus HEV drivetrains in the Mathworks Mat-lab/Simulink environment. The model has been calibrated to several drivetrain configurations, including differing battery technologies, control systems and vehicle hardware.
Technical Paper

An Investigation of Air-Assist Injection Timings and Durations in a GDI CAI Engine

2007-07-23
2007-01-1857
A single-cylinder, 4-stroke, 4-valve research engine was operated in CAI mode by using low lift and short duration valve lift profiles with a negative valve overlap to trap exhaust gases. The engine was fuelled with super-unleaded 98 gasoline and was tested in normally aspirated mode and with a boost of 0.18bar applied to the intake system. A centrally-mounted Orbital gasoline direct-injection system was used. The injection timing, as defined by the start of the air-assist injection (SOA), was varied, as was the air-assist injection duration (Adur). The SOA sweeps in normally aspirated mode showed that the IMEP varied with injection timing and highest IMEP occurred with early SOA. When the engine was boosted, the variation in IMEP over the SOA sweep was significantly less than the naturally aspirated test. In boosted mode, the lowest ISFC, ISCO and ISNOx emissions occurred at a SOA of 10°CA after the intake valve opened.
Technical Paper

A Theoretical and Experimental Study of Resonance in a High Performance Engine Intake System: Part 2

2007-04-16
2007-01-1399
The unsteady gas dynamic phenomena in a racecar airbox have been examined, and resonant tuning effects have been considered. A coupled 1D/3D analysis, using the engine simulation package Virtual 4-Stroke and the CFD package FLUENT, was used to model the engine and airbox. The models were experimentally validated. An airbox was designed with a natural frequency in the region of 75 Hz. A coupled 1D/3D analysis of the airbox and a Yamaha R6 4-cylinder engine predicted resonance at the single-cylinder induction frequency; 75 Hz at an engine speed of 9000 rpm. The amplitude of the pressure fluctuation was found to be influenced by the separation between the intake pipes in the airbox. For an n-cylinder even-firing engine, if the intakes are coincident in the airbox, then the fundamental and all harmonics of the forcing function, apart from the (n-1)th, (2n-1)th, etc. will cancel. That is, only the multi-cylinder induction frequency and its multiples will not cancel.
Technical Paper

A Theoretical and Experimental Study of Resonance in a High Performance Engine Intake System: Part I

2006-12-05
2006-01-3653
The unsteady gas dynamic phenomena in engine intake systems of the type found in racecars have been examined. In particular, the resonant tuning effects, including cylinder-to-cylinder power variations, which can occur as a result of the interaction between an engine and its airbox have been considered. Frequency analysis of the output from a Virtual 4-Stroke 1D engine simulation was used to characterise the forcing function applied by an engine to an airbox. A separate computational frequency sweeping technique, which employed the CFD package FLUENT, was used to determine the natural frequencies of virtual airboxes in isolation from an engine. Using this technique, an airbox with a natural frequency at 75 Hz was designed for a Yamaha R6 4-cylinder motorcycle engine. The existence of an airbox natural frequency at 75 Hz was subsequently confirmed by an experimental frequency sweeping technique carried out on the engine test bed.
Technical Paper

CFD Simulation and Validation of the Scavenging Process in a 125cc 2-Stroke Racing Engine

2006-11-13
2006-32-0061
Computational Fluid Dynamics (CFD) is frequently used to predict complex flow phenomena and assist in engine design and optimization. The scavenge process within a 2-stroke engine is key to engine performance especially in high performance racing applications. In this paper, FLUENT CFD code is used to simulate the scavenging process within a 125cc single cylinder racing engine. A variety of different port designs are simulated and scavenge characteristics compared and contrasted. The predicted CFD results are compared with measured scavenge data obtained from the QUB single-cycle scavenge rig. These results show good agreement and provide valuable insight into the effect of port design features on the scavenging process.
Technical Paper

A Study of Efficiency and Emissions for a 4-Stroke SI and a CAI Engine with EEGR and Light Boost

2006-11-13
2006-32-0042
A single-cylinder, 500cc research engine was tested under Spark-Ignition (SI) and Controlled Auto-Ignition (CAI) operation with similar load and speed conditions. Camshafts with low-lift and short duration, run with a negative valve overlap, were used to obtain CAI at wide open throttle. Two different camshaft profiles were tested in order to get a wide span of loads at 1200 and 2000rpm. The SI engine was Port Fuel-Injected (PFI) while the CAI engine was tested with both PFI and an Orbital Air-Assist Direct-Injection (DI) system. To reduce the high Indicated Specific Nitrogen Oxide (ISNOx) emissions at λ=1, 10% External Exhaust Gas Residuals (EEGR) was applied to the SI engine. EEGR reduced ISNOx emissions and there was slight reduction in ISFC. However, when the engine was tested in CAI mode, both ISNOx and ISFC were lower than the SI engine.
Technical Paper

Experimental Apparatus for the PIV Validation of Gas-Dynamic and CFD Engine Models

2006-11-13
2006-32-0019
The single shot apparatus creates a pressure wave (compression or rarefaction) by releasing a pressure or vacuum from a blowdown cylinder. The wave is contrived to be representative of cylinder blowdown or the suction wave that emanates from an engine intake valve during induction. Generated waves may be fired into a quiescent pipe or system of pipes that represent the ducts found on an engine. The most significant features that distinguish the new apparatus from any previous are that it uses a poppet valve to release the wave and that the apparatus is largely automatic, enabling the generation of a new wave every 15 seconds or so. The particular version of the apparatus described here has been conceived to allow a low speed background flow to be maintained in the pipe system between waves. The purpose of this is to allow microscopic particles to be kept in suspension in the air to facilitate flow studies using Particle Image Velocimetry (PIV) or Laser Doppler Anemometry (LDA).
Technical Paper

Validation of a Computer Simulation of a High Performance Two-Stroke Motorcycle Racing Engine

2004-11-30
2004-01-3561
The improvement of computer simulation packages with experimentally validated sub-models has benefited the engine designer in reducing development time and costs. Such packages offer invaluable information regarding the internal gas dynamics and gas exchange characteristics. Presented are measured dynamometer results of a RS Honda 125 cm3 two-stroke single-cylinder motorcycle grand prix road-racing engine operating at full throttle from 9000 rev/min to 13000 rev/min. The engine is instrumented to provide in-cylinder and exhaust pipe pressure crank-angle histories. All relevant engine geometry, discharge coefficients, scavenging characteristics and combustion data are used to simulate the engine using a one-dimensional (1-D) engine simulation package. In-cycle crankshaft angular velocity fluctuations are also considered. Performance parameters such as power, BMEP and delivery ratio, together with pressure diagrams are compared to the measured data.
Technical Paper

Analysis of the Steady Flow Characteristics through a Poppet Valve

2004-03-08
2004-01-1676
This paper describes the flow characteristics in the near throat region of a poppet valve under steady flow conditions. An experimental and theoretical procedure was undertaken to determine the total pressure at the assumed throat region of the valve, and also at a downstream location. Experiments of this type can be used to accurately determine the flow performance of a particular induction system. The static pressure recovery was calculated from the near throat region of the valve to the downstream location and was shown to be dependent on valve lift. Total pressure profiles suggest that for this particular induction system, the majority of pressure loss occurs downstream of the valve for lift/diameter ratios up to 0.1, and upstream of the valve for lift/diameter ratios greater than 0.1.
Technical Paper

The Evaluation of Discharge Coefficients in the Cylinders of High Performance Two-Stroke Engines

2003-09-16
2003-32-0029
This paper presents a discussion of the difficulties in evaluating the discharge coefficients of ports in the cylinder wall of high performance two-stroke engines. Traditionally such evaluation requires the knowledge of the area of the port on a chord normal to the direction of flow through the port. However, due to the complex shape of ports in these engines, it is difficult to know the exact flow direction without some kind of flow analysis. Results of a study conducted on various methods of obtaining the port area either by assuming a flow direction or using geometrical information are presented. From the information presented it can be seen that the use of wall area is quite acceptable to determine discharge coefficients. This wall area requires no interpretation by the experimenter and therefore also permits a direct comparison with other ports.
Technical Paper

Simulation of a 1.9 Litre Direct Injection Turbocharged Diesel Engine at Part Load

2003-03-03
2003-01-1065
Engine cycle simulation is an essential tool in the development of modern internal combustion engines. As engines evolve to meet tougher environmental and consumer demands, so must the analysis tools that the engineer employs. This paper reviews the application of such a tool, VIRTUAL 4-STROKE [1], in the modelling of a benchmark 1.9 Litre TDI engine. In an earlier paper presented to the Society [2] the authors presented results of a validation study on the same engine under full load operation. This paper expands on that work with validation of the simulation model against measured data over a full range of part load operation.
Technical Paper

Prediction of Formula 1 Engine and Airbox Performance using Coupled Virtual 4-Stroke and CFD Simulations

2002-12-02
2002-01-3318
This paper describes a technique whereby race car airbox performance can be assessed directly in terms of predicted engine performance by coupling a one-dimensional engine model on a timestep-by-timestep basis to a three-dimensional computational fluid dynamics (CFD) model of an airbox. A high-performance three-litre V10 engine was modelled using Virtual 4-Stroke unsteady gas dynamics engine simulation software, while two airbox configurations, representative of those used in FIA Formula 1 (F1), were modelled using general purpose CFD software. Results are presented that compare predicted engine performance for the two airbox geometries considered in the coupled simulations. Individual cylinder performance values are also presented and these show significant variations across the ten cylinders for each airbox simulated.
Technical Paper

Computer Simulation of the Performance of a 1.9 Litre Direct Injection Diesel Engine

2002-03-04
2002-01-0070
Recent environmental legislation to reduce emissions and improve efficiency means that there is a real need for improved thermodynamic performance models for the simulation of direct-injection, turbocharged diesel engines, which are becoming increasingly popular in the automotive sector. An accurate engine performance simulation software package (VIRTUAL 4-STROKE) is employed to model a benchmark automotive 1.9-litre Turbocharged Direct Injection (TDI) diesel engine. The accuracy of this model is scrutinised against actual test results from the engine. This validation includes comparisons of engine performance characteristics and also instantaneous gas dynamic and thermodynamic behaviour in the engine cylinders, turbocharger and ducting. It is seen that there is excellent agreement in all of these areas.
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